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EATON – Vehicle Group VG-CAMDS (CHINA AUTOMOTIVE MATERIAL DATA SYSTEM) PROCESS MANUAL 1. ScopeThis manual defines the minimum requirements for submitting CAMDS China Automotive Material DataSystem (CAMDS) for PPAPed parts and is applicable for all suppliers submitting PPAP (new PPAP or re-validation PPAP, could also be prior to PPAP due to Chinese government regulations) to various EatonVehicle Group Plant Locations supplying to customers in China
2. ObjectiveThe purpose of this manual is to instruct and educate our Suppliers in creating Material Data Sheet (MDS)in CAMDS that meets Eaton’s requirements. An accepted MDS is one of the requirements to receive fullPPAP approval
3. Product regulatory ComplianceStarting January 1, 2007 EU member states have implemented the EU End-of-Life for Vehicles Directive2000/53/EC and 2005/64/EC. With the rapid development of China automotive industry in the past years,the scraping and recycling issues of end-of life vehicles became evident and had to be addressedconsidering its significant impact on the development of China auto industry, the situation of energy andresources consumption as well as the environmental protection
The National Development and Reform Commission(NDRC), Ministry of Science and Technology (MOST)and State Environmental Protection Administration(SEPA) promulgated "Recycling and Reutilization Policyof Automotive Product" (herein after referred as "Technical Policy") jointly on February 6, 2006. The"Technical Policy" is a guidance document to bring together China automotive product scrapping and therecycling system, which involves the whole supply chain of automotive industry. The target of this"Technical Policy" is to make all the domestic and imported auto vehicle products reach the worldadvanced level after year 2017 in terms of recoverability rate (95%). CAMDS is a product datamanagement platform for implementing the "Technical Policy”, carrying out the certification ofrecoverability rate and prohibited/restricted substance and improving the recoverability rate of Chinaautomotive material. It will help the auto manufacturers to conduct information management of variousproducts and links in their supply chain
3.1 China Automotive Material Data SystemAt Eaton, environmental considerations (2) are an integral part of our business practices. Eaton CAMDS isa tool for collecting, analyzing and a maintaining information on supplier part material data
Suppliers are required to ensure that the PPAP document and sample submissions are in accordance withthe requirements of the Automotive Industry Action Group (AIAG) PPAP Manual-latest edition(1). TheCAMDS structure closely follows the IMDS (International Material Data System) structure and in order tomaintain data integrity and consistency, Eaton recommends following the same guidelines for submittingCAMDS reports too. Eaton follows CATARC (China Automotive Technology & Research Centre) (3)Version A2.219Feb2020 For circulation within Eaton VG Suppliers Page 1 EATON – Vehicle Group VG-CAMDS (CHINA AUTOMOTIVE MATERIAL DATA SYSTEM) PROCESS MANUALprescribed CAMDS tool for collecting data within Materials, section of PPAP documentation. Please seethe CAMDS (User Manual v2.0 for information on registering suppliers and navigating the system
In the CAMDS all materials present in finished automobile manufacturing are collected, maintained andanalyzed. It is the Standard for the automotive industry and a part of the PPAP process
The CAMDS is maintained by China Automotive Technology & Research Centre. The registration processis hierarchical. An OEM must register their Tier 1 suppliers Tier 2 suppliers …. Tier N/ Materialsuppliers
OEM Registration Process:Version A2.219Feb2020 For circulation within Eaton VG Suppliers Page 2 EATON – Vehicle Group VG-CAMDS (CHINA AUTOMOTIVE MATERIAL DATA SYSTEM) PROCESS MANUALSupplier Registration Page: • The system interphase is available to be used in Chinese or English
• Suppliers must provide the marked information • Enterprises based outside China do not require to provide any “Institution Code”. Their DUNS number can be entered in that space • The supplier must check their spam/junk mail too once registration request is sent by their customer • The system works best on Internet Explorer. Pop-ups should be allowed • For system access related concerns, users may get in touch with CAMDS help deskThe CAMDS user manual may be of help for first time users as it contains information on how to createcomponents, semi-components as well as materialsVersion A2.219Feb2020 For circulation within Eaton VG Suppliers Page 3 EATON – Vehicle Group VG-CAMDS (CHINA AUTOMOTIVE MATERIAL DATA SYSTEM) PROCESS MANUAL3.2 Basis of the CAMDS and its requirementAll the substances that can be used in auto parts are listed in the GADSL ("Global Automotive DeclarableSubstance List"). It forms the basis for the declaration in the CAMDS and makes it easier for theautomotive industry to retrace the basic substances used in auto parts and to recycle vehicles inaccordance with law
The CAMDS (China Automotive Material Data System) is required for, • All new supplier PPAPs
• Supplier Revalidation PPAPs. If existing CAMDS data does not meet latest requirements
• Customer directed update or submission to a new location • Based on our customer’s requirement, we may require CAMDS for Service parts and suppliers will be notified by Eaton Team. For specific Service Parts having an active customer requirement and on-going project, CAMDS will be required
Examples of activities, where CAMDS is required: • New released parts/NPI projects
• For sustaining engineering changes related to dimension, material and optional material, weight, finish coating/plating/color, tooling and manufacturing location change, etc
• BOM changes, like quantity, part number replacement, obsolete parts, substitution, annual validations etc
• Supplier change or New supplier introduction
• Any previous PPAPed part for which CAMDS data was never submitted in the past for China Auto market • If supplier PPAP is initiated for proto parts and proto-CAMDS data is submitted, a production version CAMDS will have to submitted in-line with production part release
• Any special Customer directed change or any CAMDS update rendering “error/warning” to the existing data
3.3 Eaton’s CAMDS (China Automotive Material Data System) Standard RequirementsPart composition information in the CAMDS must be supplied two weeks in advance of the PPAPsubmission, the data must be submitted to respective Eaton Plant CAMDS (China Automotive MaterialData System) organization ID# as mentioned in the PPAP Request letter or as mentioned by suppliercontact from Eaton
In addition to CAMDS Recommendations, review the part data internally against the listed check items,Version A2.219Feb2020 For circulation within Eaton VG Suppliers Page 4 EATON – Vehicle Group VG-CAMDS (CHINA AUTOMOTIVE MATERIAL DATA SYSTEM) PROCESS MANUAL CAMDS data should be submitted per Eaton Drawing Rev. and Bill of material rev. for which PPAP is initiated
Machined parts shall be submitted as “components” while casting/forging shall be submitted as “semi-component”. And any materials/oil/grease/lubricant/plating etc. shall be submitted as “materials” Restrict part weight deviation to less than 2% else the system will show an error. If there is a discrepancy in drawing weight and actual physical weight, it is recommended to report actual physical weight/system calculated weight in CAMDS Coating/plating, paint, oil, lubricants, adhesive/sealants should be reported in CAMDS if present in the finished end product that goes into assembly
Report appropriate material name for all materials. And Norms/Standard and Standard material number for material classification 1 through 4. For Thermoplastics and Elastomers report symbol per applicable Standard
For colored thermoplastics, report color per appropriate “color masterbatch” material structure
Ensure that name of the material represents type or category of material, example carbon steel SAE1010, PTFE, NBR, Top coat, Adhesive, Lubricant etc. Trade name and material name shall not be same
Word “Copy” should not appear in material name/component name or any section of submission
A material should not have child material nodes unless those child nodes are blended/molded to form a homogeneous whole such as plastics with color masterbatches. The parent node must be either a semi-component, component or removed and only the child materials remain. Example, Zinc coating on steel or paint layers cannot be reported as a material with sub-materials, as the top material is not homogeneous
Materials should preferably be classified according to their composition and not to their application. The classification system for materials in IMD-system is a mixture of composition (Substances in the material -- production classification 1 through 4 and 7), (Properties -- classification 5) and (Application -- classification 6, 8 and 9) of the material. Please select appropriate material classification
Submit CAMDS data without “Errors/Warnings”. The entered data can be checked for errors/warnings by clicking on the “Check” button at the bottom of the data reporting space
In “recipient data” (pop-up window), report correct supplier code or DUNS number and Eaton drawing details (rev., release date) per PPAPed drawing revision
Ensure Eaton drawing part number appears in customer’s part number field in recipient data window
For parts with different sizes example, washers, O- rings etc., if the supplier is submitting Eaton more than one size, unique CAMDS (China Automotive Material Data System) ID#s are required for each size of a part number
The CAMDS data must be in “send mode” and not in “edit mode” or “internal release” mode for Eaton team to validate
The designated component name by customer in the “recipient data” must be in English and as per Eaton part nameVersion A2.219Feb2020 For circulation within Eaton VG Suppliers Page 5 EATON – Vehicle Group VG-CAMDS (CHINA AUTOMOTIVE MATERIAL DATA SYSTEM) PROCESS MANUAL Designated component number by customer in the “recipient data” must be as per Eaton Part number
If CAMDS submittal is rejected, revised data should be submitted via a new version with minimum turnaround time for approval. Rejected CAMDS will lead to partial PPAP approval and full PPAP approval may be granted followed by CAMDS approval
A “copy” can be created by searching for the component in “Search” option. A “copy” cannot be created from the “sent” list of components CAMDS committee materials are available in search option. Published materials must be used unless it is a special formulation. Then the material supplier must provide CAMDS report of the material to component manufacturer Our customers expect first time right CAMDS data from us and we have the same expectations from our suppliers
In case of mentioning applications for restricted substances like Nickle, Lead in alloys the following steps must be followed: • Select material • Click on “Applications” tab on the right side of workspace • Click on “none” which will be in blue • A pop-up window will open which will have the 3 options listed for selection CAMDS FAQ’s page http://www.camds.org/camds_en/20160315/090841.html • Eaton CAMDS account ID information: The reporting must be done to the account ID corresponding to the Eaton plant that is the buyer of the supplier component: Eaton plant CAMDS account name CAMDS Plant Address DUNS number Location account ID Eaton HQ, Eaton Corporation CA_3_30992** NA NA Dublin Wuxi, China EAMO - Eaton CA_3_95900 No.111, Chunlei Road, 52-786-0520 INDUSTRIES(WUXI) Co., Xishan Economic LTD Development Pyungtaek, Eaton Industries - CA_3_95903 446-5 Mogok-dong 68-873-2826 South Korea Pyungtaek, Korea Reynosa, Eaton Industries - CA_3_95905 Ave. Chapultepec, Parque 73-462-5148 Mexico Reynosa, Mexico Industrial Jining, China EAMO - Eaton Industries CA_3_86086 No.8 Kangtai Road, Hi- 42-126-9477 Co., Ltd. Jining, China Tec. Development Zone**This is now the Eaton Corp (parent account). Material reporting to this account directly will bediscontinued for new submissions henceforthVersion A2.219Feb2020 For circulation within Eaton VG Suppliers Page 6 EATON – Vehicle Group VG-CAMDS (CHINA AUTOMOTIVE MATERIAL DATA SYSTEM) PROCESS MANUAL 4. Risks associated in Incomplete or No CAMDS • Delayed supplier PPAP/Timeline extension or miss
• No full PPAP approval (only interim PPAP approval)
• Delayed Shipment and its associated cost
• Delayed CAMDS submission and lack of first time right date may lead to a drop in supplier Quality scorecard
• CAMD-system acts as an evidence for material used in the part/assemblies, conformance to Spec./Drawing. Additionally, flags GADSL classification of substances. Lack of CAMDS data may lead to multiple questions during supplier validation
Contact InformationFor any further questions or clarification about Eaton’s CAMDS requirements, please get in touch withappropriate PPAP requester, Center for Sustainability team or Supplier Quality Engineering for theconcerned Eaton plant
References • (1)Eaton Global Supplier Excellence Manual: This is the latest supplier Excellence Manual released on during Apr2017 • (2)Eaton Supplier Code of Conduct: Outlines Eaton’s expectations for supplier’s regarding workplace standards and business practices
• (3)AIAG: Automotive Industry Action Group site where suppliers can find information on APQP, PPAP, Managing Chemicals in Products etc
End of DocumentVersion A2.219Feb2020 For circulation within Eaton VG Suppliers Page 7 EATON – Vehicle Group VG-CAMDS (CHINA AUTOMOTIVE MATERIAL DATA SYSTEM) PROCESS MANUALRevision Table Rev. Change Description Date By Checked A2.1 Original Release 7-Mar-19 KT, AS, BC, DP IS Product Compliance, CC A2.2 New account info added 19-Feb-20 KT, AS, BC, DP VG Quality and SCM, DW & JZVersion A2.219Feb2020 For circulation within Eaton VG Suppliers Page 8
The CAMDS (User Manual v2.0 for information on registering suppliers and navigating the system. In the CAMDS all materials present in finished automobile manufacturing are collected, …
This means that OEMs now not only have to collect information on materials for the International Material Data System (IMDS), but also for the China Automotive Material Data System (CAMDS), a product data management platform developed by CATARC (China Automotive Technology & Research Center) and several Chinese OEMS.
CAMDS (China Automotive Material Data system). CAMDS is a Chinese platform for the automotive industry. China has launched this platform for managing its “Recycling and Reutilization Policy of automotive Products”. The CAMDS objectives are similar to ELV directive- (The ELV directive aims at reduction of waste arising from end-of-life vehicles).
CAMDS (China Automotive Material Data system). CAMDS is a Chinese platform for the automotive industry. China has launched this platform for managing its “Recycling and Reutilization Policy of automotive Products”.
The CAMDS objectives are similar to ELV directive- (The ELV directive aims at reduction of waste arising from end-of-life vehicles). CAMDS platform is very much like the IMDS platform as it requires automotive suppliers to report the Full material disclosure of their products.