Powerplus Panelboards Eaton
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Control & ApparatusPowerPlus™ PanelboardsPowerPlus™ PanelboardsLighting, heat tracing and power panels 2 EATON’s crouse-hinds PowerPlus™ Panelboards PowerPlus™ Panelboards designed, engineered and manufactured to be the industry's safest and most dependable panelboard for hazardous area locations
EATON’s crouse-hinds PowerPlus™ Panelboards 3 Design Features TYPE 4X BREATHER AND DRAIN STANDARD GFI AND EPD BREAKERS AVAILABLE• Corrosion-resistant Type 4X breather and drain comes • PowerPlus D2L and EPL panels are available with GFI and/ standard with all PowerPlus panelboards, permitting all or EPD breakers models to maintain their Type 4 (Type 4X with suffix S752) • 21-position electrical test circuit allows for testing of GFI, rating while utilizing a breather/drain solution to drain EPD or a combination of both in one panel internal condensation while protecting against ingress of rain and hose water • EPLDN panels are available with up to 42 GFI or EPD circuits with 225 amp main breaker SILVER-PLATED COPPER BUSS SYSTEM• PowerPlus panels come standard with a high quality silver-plated copper buss system, which provides high efficiency current flow between the main feed and branch breakers LOCKOUT/TAGOUT CAPABILITY• Each branch and main breaker handle is provided with lockout/tagout capability, which complies with OSHA lockout/tagout requirements for safety• Allows for locking in the ON or OFF position for standard maintenance checks SPRING LOADED, QUICK RELEASE COVER BOLTS• Spring loaded, quick release, captive stainless steel cover bolts come standard to prevent damage to the flat joint flame path when opening and closing the cover, while providing visual identification of bolt engagement HINGED STAINLESS STEEL ICE/DUST SHIELD• PowerPlus panels are available with an optional hinged stainless steel ice/dust shield• Ice shield solution prevents ice and snow build-up on breaker handles to allow for proper handle function in cold/wet climate applications STAINLESS STEEL HINGES• Stainless steel hinges are engineered to provide maximum stability and allow the cover to swing fully open• Avoids misalignment of cover to the body of the enclosure and prevents the cover from obstructing interior access EPLCN or EXDCN**Note: D2D/EXD panels are not available with GFI or EPD circuit breakers or electrical test circuit as standard. Please contact factory if required
4 EATON’s crouse-hinds PowerPlus™ Panelboards EXTERNAL FLANGE DESIGN • PowerPlus cast enclosures are manufactured with an external flange design • Design allows for a wide unobstructed cover opening and provides a completely accessible interior for ease of INTEGRATED STEEL LIFTING EYE maintenance and wiring• Integrated steel lifting eye is mounted on the top side of each PowerPlus panel• Provides a stable lifting position to ensure ease of SELF-ALIGNING BREAKER OPERATORS mounting during the installation process • Superior self-aligning breaker operators are designed for both field and factory installation • Patented design guarantees proper handle alignment when closing the cover† FACTORY SEALED • All panels with terminal housings are factory sealed‡ and fully wired for maximum available circuits • Allows PowerPlus models the ability to have additional breakers field installed while maintaining their factory seal FULLY WIRED TERMINAL BLOCKS • All terminal blocks come fully wired with each contact numbered for easy connecting of branch entries REMOVABLE GLAND PLATES • Heavy gauge 316L stainless steel terminal housings are supplied with three removable gland plates to be used with Myers™ Hubs • Design allows for the flexibility of factory or field drilled openings for hubs HIGH INTEGRITY GASKET • Stainless steel terminal housings offer a high integrity gasket, providing a watertight seal to meet enclosure Type 4/CSA Enc. 4/IP65 requirements • Provides superior protection of enclosed wiring against water and corrosion • Cast aluminum enclosures are also gasketed, providing a NEMA 4 watertight seal 316L STAINLESS STEEL TERMINAL HOUSING • PowerPlus panelboards offer an industrial grade 316L stainless steel terminal housing as standard • Design offers an increased internal volume with a removable front cover for easy access during field installation and maintenanceD2LBS (Inverted) orD2DBS (Inverted) • A cast aluminum terminal housing is standard on EPL and EXD panels and available on D2L and D2D panels†Not available in size F offering. Spring aligning forks are standard on size F panels
‡EPL*A and EXD*A conduit entries 2" or larger in Class I, Division 1 must be sealed within 18" of enclosure. All alternate feed entries to breaker housing (suffix A) musthave an external seal within 18" of enclosure
EATON’s crouse-hinds PowerPlus™ Panelboards 5 SpecificationsPowerPlus factory sealed panelboards are premium panelboards Standard Materials and Finishes:that provide maximum circuit flexibility with labor savings during • Circuit breaker enclosure body and cover – copper-free aluminuminstallation, operation and maintenance, and are accommodating forfuture changes in the field (order with either ‘S’ or ‘A’ in base catalog • Terminal housing – Type 316L stainless steel ('S') or copper-freenumber). Panels are pre-wired to maximum circuit capacity, allowing aluminum ('A')for easy and safe replacement or installation of components in the Incoming Lug Terminals Panel Size B, C, D D2D/EXD Size Ffield, while maintaining factory sealed integrity
PowerPlus non-factory sealed panelboards are value panelboards Line (A, B, C) wire range 4-4/0 6-350MCMthat offer maximum circuit flexibility and many of the same features Branch circuit (1, 3, 5) wire range 10-0 10-0of the PowerPlus premium line. This value solution is providedwithout terminal housing and factory wiring of circuits (order with Branch circuit (balance) wire range 24-8 18-4‘N’ in base catalog number). The non-factory sealed solutionreduces initial panelboard material costs and requires field wiring to Neutral line wire range 6-350MCM 6-250MCMcircuit breakers and external seals to be field installed during Neutral circuit wire range 14-4 14-1/0installation
Ground line wire range 6-350MCM 6-250MCMApplications: Ground circuit wire range 14-4 14-1/0• Areas made hazardous by the continuous or abnormal presence of flammable gases, vapors and combustible dusts • Gasket – neoprene (cast aluminum enclosure); foam-in-place (stainless steel enclosure)• Areas subject to weather, dampness and corrosion • Operating handles – copper-free aluminum• For branch power distribution and circuit protection to motors, valves, pumps, lighting, heat tracing, receptacles, etc. • Operating shafts and bushings, cover bolts, washers, hinges, breather/drain, retractile springs – stainless steel• For indoor and outdoor applications in petroleum refineries, chemical and petrochemical plants and other process industry • Circuit breaker operators – D2D/EXD size F: copper-free facilities where similar hazards exist aluminum; all other types: non-metallic• To accommodate up to 100 amp branch loads (only 3 circuits); • Lifting bracket – electrogalvanized cold rolled steel balance is up to 50 amps • Chassis – silver-plated copper • Breather cap – Delrin® non-metallic materialCertifications and Compliances: • Neutral and ground bar – tin-plated aluminumEXD & EPL Series (Division 1):• NEC/CEC: Class I, Division 1 & 2, Groups B†, C, D Class I, Zone 1 & 2, IIB + H2† Class II, Division 1, Groups E, F, G Class II, Division 2, Groups F, G Class III• NEMA/EEMAC: 3, 4, 4X*, 7B†CD, 9EFG, 12• CSA Enc. 3, 4, 5• UL Standard: 67, 1203• cUL (to CSA Standard C22 Nos. 29 & 30)• IP65D2D & D2L Series (Division 2):• NEC/CEC: Class I, Division 2, Groups B†, C, D Class I, Zone 2, IIB + H2† Class II, Division 2, Groups F, G Class III• NEMA/EEMAC: 3, 4, 4X*, 7B†CD, 12• CSA Enc. 3, 4, 5• UL Standard: 67, 1203• cUL (to CSA Standard C22.2 Nos. 29 & 30)• IP65 D2DDS†Group B and IIB + H2 is standard on all PowerPlus panels, but requires special brackets to be installed on breakers to ensure long-term operability of circuit breakers. To order withbrackets installed at factory, add suffix GB. For field installable kit, order EPL-GB-KIT for D2L/EPL or EXD-GB-KIT for D2D/EXD sizes B, C and D separately
*NEMA 4X rating is available when ordered with suffix S752 or S753
Delrin® is a registered trademark of DuPont
6 EATON’s crouse-hinds PowerPlus™ Panelboards Electrical RatingsD2D/EXD Series: D2L/EPL Series:Branch Breakers Trip Ratings Branch Breakers (120/240 VAC BAB Series Quicklag® Bolt-on) Panel Main Breaker Branch Trip Ratings Size Voltage Phase/Wire Amperage Breaker • 1, 2 and 3 pole 480Y/277 3P 4W Up to 100 G-frame B • 10, 15, 20, 25, 30, 35, 40, 45, 50 amp (available in all breaker 1 480Δ 3P 3W Up to 100 G-frame spaces in panel); 55, 60, 70, 80, 90, 100 amp (only 3 breaker spaces available for 55 to 100 amp branch breakers) 480Y/277 3P 4W Up to 100 G-frame C • GFI type, 1 and 2 pole (5mA sensitivity) 15, 20, 25, 30, 40 (50 1 480Δ 3P 3W Up to 100 G-frame amp - available with 2 pole only) 480Y/277 3P 4W Up to 225 G-frame • EPD type, 1 and 2 pole (30mA sensitivity) 15, 20, 25, 30, 40 (50 D 1 amp - available with 2 pole only) 480Δ 3P 3W Up to 225 G-frame • HID type, 1 and 2 pole, 15, 20, 25, 30, 35, 40, 50, 60 480Y/277, 480Δ • Available with GFI, EPD or a combination of both in one panel F 1 3P 3W or 3P 4W Up to 225 F-frame or 600Δ with a 21-position electrical test circuit • Ambient compensated breakers available to +50°CPanel Sizes B, C and D (GHB Series Cutler-Hammer™)• 1, 2 and 3 pole: GHB 480/277Y (standard offering) Main Breaker Trip Ratings• 2 and 3 pole: GDB 480Δ (requires suffix GDB) • 2 or 3 pole• 1, 2 and 3 pole: GBH 600Y/347 (requires suffix GBH; contact • Size B: 10 to 100 amps factory) • Size C, D: 10 to 225 amps• 15, 20, 25, 30, 35, 40, 45, 50 amp (available in all breaker spaces in panel); 60, 70, 80, 90, 100 amp (only 3 breaker spaces Main Lugs 3 available) • Size B, C, F: 225 amps• Ambient compensated breakers are optional to +50°C (suffix V) • Size D: not available; main breaker onlyPanel Size F (F-frame breaker: EHD Cutler-Hammer standard)• 15, 20, 25, 30, 35, 40, 45, 50, 60, 70 amp (available in all breaker spaces in panel); 80, 90, 100 amp (only 3 breaker spaces available)• Breaker types available2 (refer to Options section to specify breaker type) - FDB: 2 and 3 pole 600V - FD: 1, 2 (277V) and 3 pole (600V) - HFD: 1, 2 (277V) and 3 pole (600V) - EHD: 1, 2 (277V) and 3 pole (480V)Main Breaker Trip Ratings• 2 and 3 pole (contact factory for single phase sizes B, C, D)• Size B, C: 15 to 100 amps• Size D, F: 15 to 225 ampsMain Lugs• Size B, C, F: 225 amps• Size D: not available; main breaker onlyAmpere Interrupting Capacity• All size panels are certified to 10kAIC• Breaker AIC ratings: - GHB breaker: 14kAIC at 480Y/277 - EHD breaker: 14kAIC at 480V Breaker types optional with sizes B, C and D panel only: - GDB breaker: 14kAIC at 480V Breaker types optional with size F panel only: - FDB breaker: 14kAIC at 480V and 600V 1 For 480Δ 3P 3W system or for 600 VAC, a suffix is required. See page 8 for suffix - FD breaker: 18kAIC at 600V and 35kAIC at 480V and 277V options. For 480Δ system, please contact factory. Note: for single pole 480Δ, GHB - HFD breaker: 25kAIC at 600V and 65kAIC at 480V and 277V breakers will be furnished for sizes B, C and D
2 F-frame breakers are only available in size F panel with up to a maximum of 30 circuit spaces
3 2 pole GDB breakers are only available up to 50 amps
EATON’s crouse-hinds PowerPlus™ Panelboards 7 Accessories & OptionsAccessories: Options:Field installable gland plates with factory-provided aluminum To add the following features to the panelboard, add a space andMyers Hubs for the D2L and D2D stainless steel terminal then the suffix to the catalog number. Multiple suffixes should behousing (one 3 inch hub and 12 branch entry hubs - size dependent added in alpha-numeric order
upon suffix, each kit includes 3 gland plates, 1 for the top or bottomand 1 for each side): Space heater (D2L/EPL)................................................................... R22 D2L D2D Space heater (D2D/EXD)................................................................. R44 5 Square head plugs on all conduit openings ......................................SP 3/4" Branch entry hub D2L HUB2 KIT D2D HUB2 KIT Epoxy powder coat finish, external............................................... S752 1" Branch entry hub D2L HUB3 KIT D2D HUB3 KIT Epoxy powder coat finish, internal and external............................ S753 5 Recess head plugs on all conduit openings .....................................RP 1-1/2" Branch entry hub D2L HUB5 KIT D2D HUB5 KIT Stainless steel breaker operator cover (ice shield)........................... HG Replacement gland plate (no hubs) D2L HUB0 KIT D2D HUB0 KIT Group B kit factory installed............................................................. GB 6 GFI breakers .......................................................................................G 67Circuit Breaker Operator Assemblies EPD breakers ................................................................................... E 6 Operator Assemblies Part Number HID breakers ......................................................................................H Ambient compensated breakers (+50ºC)............................................V D2L/EPL 1 pole or 3 pole breakers EPL HDL13 8 GDB 480Δ 3P 3W system .............................................................GDB D2L/EPL 2 pole breakers EPL HDL2 9 FDB 600V breakers ................................................................. FDB600 9 D2D/EXD all breakers panel sizes B, C, D EXD HDL123 FD 600V breakers .......................................................................FD600 9 HFD 600V breakers ................................................................. HFD600 D2D/EXD all breakers panel size F EXD K1 Lamacoid nameplate........................................................................LIDReplacement cover plugs for both D2L/EPL and D2D/EXD forunused circuit breaker positions (qty. 5): A standard panelboard has conduit openings for power and branch circuits on top
Plug Kits Part Number • To order a panelboard with main power feed from the bottom of D2L/EPL sizes B, C, D EPL OP PLG breaker housing, and branch entries on top (alternate), add........ A10 D2D/EXD sizes B, C, D EXD OP PLG • To order an inverted panelboard with all conduit openings for power and branch circuits on the bottom (inverted), add................. I D2D/EXD size F EXD K2 • To order an inverted panelboard with main power feed on top and bottom (alternate inverted), add.................................................A-I10Kit for Group B, standard panels less GB suffix are suitable for GroupB, but it is required to install brackets on breakers. To order bracketsfactory installed, add suffix GB. For field installable kit, order: - D2L/EPL kit: EPL GB KIT - D2D/EXD sizes B, C, D kit: EXD GB KITD2L/EPL stainless steel breaker operator cover to protect operatorsfrom ice build-up for all D2L/EPL PowerPlus Panels. For D2D/EXDstyles, please contact factory
- Kit for size B panel: EPL HG24 KIT - Kit for sizes C and D panel: EPL HG42 KITSpace heater kits: - D2L/EPL: EPL R22 KIT - D2D/EXD: EXD R44 KITTerminal housing mounting plate kit to adapt depth of terminalhousing to same depth as breaker enclosure: Panel Types/Sizes Part Number Terminal Housing 4 D2L/EPL sizes B, C, D EPLA MTG KIT Aluminum 4 D2D/EXD sizes B, C, D EXDA MTG KIT Aluminum 4 The weight of the panel is sufficiently supported by mounting of breaker enclosure
4 5 Not available on stainless terminal housings
D2L sizes B, C, D D2LS MTG KIT Stainless 4 6 Available with D2L and EPL panels only. For D2D/EXD, please contact factory
D2D sizes B, C, D D2DS MTG KIT Stainless 7 Single pole 480V EPD available. For all others, please contact factory. Two breaker positions for single pole EPD: odds start at position 1; evens start at position 4
8 Available in D2D and EXD sizes B, C and D only
9 Available with D2D and EXD size F panels only
10 Not available in D2L/EPL size D panels. D2D/EXD sizes C and D are only available with up to 36 circuits
8 EATON’s crouse-hinds PowerPlus™ Panelboards Breaker Spaces TablesTable A. Maximum Number of Breaker SpacesD2L/EPL Panels Maximum Number of Branch Circuit Breaker Spaces With Main Breaker Available Main Breaker Available with GFI, Panel Size With Main Lug Only Two Pole Three Pole Ampacity EPD Branch Protection 12 B 24 22 21 Up to 100 Yes 12 11 40 39 Up to 100 Yes C 42 13 36 36 110 to 225 Yes 13 D 42 42 42 Up to 225 YesTable B. Maximum Number of Breaker SpacesD2D/EXD Panels Maximum Number of Branch Circuit Breaker Spaces Available with GFI, With Main Breaker Available Main Breaker EPD Branch Panel Size With Main Lug Only Two Pole Three Pole Ampacity Protection14 12 B 24 22 21 Up to 100 No 12 C 42 40 39 Up to 100 No 13 D N/A 42 42 Up to 225 No 13 F 30 30 30 Up to 225 NoTable C. To Size Panels with GFI or EPD Branch Breakers Maximum Number of GFI or EPD Breakers Panel Size With Main Lug or Main Breaker Single Pole Two Pole 12 Each factory sealed panel is equipped with 42 load wires for GFI/EPD breakers and any B 21 combination with standard branch breakers. Determine the total number of load wires (10 with 3 pole MCB, 11 required to complete your panel. You may not exceed 42 load wires
with 2 pole MCB) Load Wires Required Single pole breaker = 1 Single pole GFI (or EPD) breaker = 2 Two pole breaker = 2 Two pole GFI (or EPD) breaker = 3 C 21 14 Three pole breaker = 3 Maximum Total: 42 load wires (factory sealed) EPLDN Panels Maximum Total: 82 load wires (non-factory sealed) D EPLDN only - can go up to 42 GFI or EPD circuits. EPLDN will accommodate up to 225 amp main breaker
11 All size B and C panels with main breaker rated up to 100 amps use a back-fed branch breaker. All size C and D panels with main breaker rated from 110 amps to 225amps have a dedicated location for main breaker. Size C ordered with suffix 2M00 or 3M00 are provided with 36 branch circuits for maximum breaker ampacity
12 Main breakers are chassis mounted and back fed
13 Main breakers are mounted external to chassis
14 GFI, EPD for D2D/EXD are not standard options. If required, please contact factory
EATON’s crouse-hinds PowerPlus™ Panelboards 9 Ordering InformationD2L/EPL Series Example: D2LCS330G*28120*01115G-3M225-GB Class I, Division 2/Zone 2, Group B panel with: • 240 VAC lighting panelboard • 28 single pole 20 amp branch breakers • 1 single pole 15 amp branch GFI breaker • 225 amp 3 pole main circuit breakerD2L C S 3 30G * 28 1 20 * Branch Breaker Ampere Rating Panel Type Insert Asterisk 20 20 amps D2L Div. 2/Zone 2 Insert asterisk before each branch breaker Div. 1 & 2/ EPL series Insert Asterisk Zone 1 & 2 Insert asterisk before each branch breaker Enclosure Size Alike Branch series Breakers B 24 circuit panel Insert quantity of alike 42 circuit panel (36 circuit panel Branch Breaker Pole Rating branch breakers C with main breaker greater than 100 amps) 1 Single pole breaker D 42 circuit panel 2 2 pole breaker 3 3 pole breaker Terminal Enclosure Material Premium Solution S Stainless steel (Div. 2/Zone 2 panels only) A Cast aluminum Value Solution No terminal housing N (non-factory sealed - Div. 1 & 2/ Zone 1 & 2) Panel Phase 1 Single phase 3 Three phase Breaker Spaces and Options (Combined No. of Circuits Required)† Single pole breaker = 1 circuit 2 pole breaker = 2 circuits 3 pole breaker = 3 circuits GFI = 1 additional circuit per breaker (suffix 'G') EPD = 1 additional circuit per breaker (suffix 'E') Ambient compensated breaker (+50°C) (suffix 'V') Example: (28) 1 pole 20 amp breakers = 28 circuits + (1) 1 pole 15 amp GFI breaker = 2 circuits Total number of circuits = 30 (with 'G' for GFI circuit option)†Even number of breaker spaces is required. For odd number of spaces, round up to next even number
10 EATON’s crouse-hinds PowerPlus™ Panelboards 01 1 15G 3 M 225 GBAlike Branch Main Breaker Main BreakerBreakers Follows Amperage RatingInsert quantity of alike Space indicates that Indicates mainbranch breakers main breaker follows breaker amperage ratingBranch Breaker Pole Rating Main Breaker Poles1 Single pole breaker Options Main breaker2 2 pole breaker number of poles See list of available3 3 pole breaker options on page 8 Main BreakerBranch Breaker Ampere Rating Indicates main15 = 15 amps breakerG = GFI breakers15G = GFI with 15 amps EATON’s crouse-hinds PowerPlus™ Panelboards 11 Ordering InformationD2D/EXD Series Example: D2DDS342V*42120-3M225-GB-GDB Class I, Division 2/Zone 2, Group B panel with: • 480Δ VAC power panelboard with 3 phase, 3 wire • 42 single pole 20 amp branch breakers • 225 amp 3 pole main circuit breakerD2D D S 3 42 V * 42 Panel Type Breaker Options Alike Branch Breakers D2D Div. 2/Zone 2 Ambient V compensated Insert quantity of alike EXD Div. 1/Zone 1 branch breakers (+50°C) Enclosure Size Insert Asterisk B 24 circuit panel Asterisk denotes breaker characteristics 42 circuit panel without main C breaker follow D 42 circuit panel with main breaker F 30 circuit panel Terminal Enclosure Material Premium Solution S Stainless steel (sizes B, C, D only) A Cast aluminum Value Solution N No terminal housing (non-factory sealed) Panel Phase 1 Single phase 3 Three phase Breaker Spaces (Combined No. of Circuits Required)† Example: Single pole breaker = 1 circuit 2 pole breaker = 2 circuits 3 pole breaker = 3 circuits†Even number of breaker spaces is required. For odd number of spaces, round up to next even number
12 EATON’s crouse-hinds PowerPlus™ Panelboards
•Circuit breaker enclosure body and cover – copper-free aluminum • Terminal housing –future changes in the field (order with either ‘S’ or ‘A’ in base catalog Type 316L stainless steel ('S') …
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Frequently Asked Questions
What is a powerplus panelboard?
PowerPlus™Series Panelboards provide both premium factory-sealed and value non-factory-sealed solutions for the protection and distribution of lighting, power, and heat tracing circuits. This panel solution is designed, engineered, and manufactured to be the industry’s safest and most dependable panelboard for hazardous area locations.
What is the amp rating of eatons panelboards?
EATON’s crOusE-hiNdsPowerPlus™ Panelboards13 Branch Breaker Ampere rating 1515 amps 2020 amps 2525 amps 3030 amps 3535 amps 4040 amps 5050 amps 6060 amps 7070 amps 1 20 3 M 225 GB GDB Main Breaker Follows Space indicates that main breaker follows Main Breaker Poles Main breaker number of poles Main Breaker Indicates main breaker Options GB
What is a pow r line 3a panelboard?
Eaton's Pow-R-Line 3a distribution panelboards provide a compact and flexible solution for electric power distribution with integrated breakers, metering and surge protection.
What are the uses of epl and d2l powerplustmpanelboards?
EPL and D2L PowerPlus™panelboards are used: • In areas made hazardous by the continuous or abnormal presence of flammable gases, vapors, and combustible dusts • In areas subject to weather, dampness, and corrosion • For branch power distribution and circuit protection to motors, valves, pumps, lighting, heat tracing, receptacles, etc.