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LOWRIDER OWNER’S MANUAL PAGE 1 OWNER’S MANUAL THE LOWRIDER Propane Burnisher (21”, 24” and 27”) WWW.AZTECPRODUCTS.COM 800-331-1423 * 201 COMMERCE DRIVE, MONTGOMERYVILLE, PA 1893607-2018 LOWRIDER OWNER’S MANUAL PAGE 2 TABLE OF CONTENTSTABLE OF CONTENTS PG 2INTRODUCTION PG 3GENERAL SAFETY MESSAGE INFORMATION PG 3-9IMPORTANT SAFETY INSTRUCTIONS PG 4GUIDE TO GRAPHICAL SYMBOLS AND PRODUCT LABELS PG 4GENERAL OPERATION SAFETY INFORMATION PG 5-7STORAGE AND HANDLING SAFETY INFORMATION PG 8RETAILER/DISTRIBUTOR CONTACT INFO PG 8MAINTENANCE SAFETY INFORMATION PG 9BEFORE OPERATION CHECKLIST PG 10-11LOWRIDER OPERATION PG 12-14LOWRIDER - GETTING STARTED PG 15LOWRIDER BELT & BRUSH MAINTENANCE PG 16STARTING THE ENGINE PG 16ADJUSTING PAD PRESSURE PG 16STOPPING THE ENGINE PG 17LOWRIDER CLEAN-UP PG 17TRANSPORTING THE LOWRIDER PG 17-18STORING THE MACHINE & PROPANE TANKS PG 18NOTES PG 18ENGINE MAINTENANCE SAFETY PG 19-24ENGINE MAINTENANCE METER PG 19ENGINE OIL & MAINTENANCE PG 20RECOMMENDED OIL & OIL LEVEL CHECK PG 20OIL CHANGE PG 21OIL FILTER CHANGE PG 21PUREPOWER ENGINE MAINTENANCE SCHEDULE PG 22TROUBLESHOOTING - ENGINE PG 23ENGINE BATTERY START WIRING DIAGRAM PG 23PUREPOWER ENGINE TUNE-UP SPECS PG 24TROUBLESHOOTING – ELECTRICAL SYSTEM PG 25LOWRIDER QUICK START GUIDE PG 26SAFETY LABEL LOCATIONS PG 27PARTS LIST FOR LOWRIDER BODY ASSEMBLY PG 28-29LOWRIDER HANDLE ASSEMBLY PG 30FUEL SYSTEM PARTS PG 31PUREPOWER ENGINE PARTS PG 32WARRANTY PG 3307-2018 LOWRIDER OWNER’S MANUAL PAGE 3INTRODUCTIONThank you for purchasing this Aztec Products, Inc. machine. You have purchased a quality productand we welcome you to the Aztec family. It is critically important to utilize proper training,understanding, maintenance and care for this product. Neglect of the Safety Messages, especiallythe DANGER, WARNING, CAUTION and NOTICE statements throughout this Owner’s Manual maylead to serious injury or death, and/or cause damage to the floor and/or facility
For best results from your Aztec machine, you must read and understand this Owner’s Manual, andfollow all operation guidelines and safety messages. Protect your WARRANTY by following allmaintenance guidelines and keeping a dated log. If a problem should arise, consult an authorizedAztec service center
All information in this Owner’s Manual is up to date and based on the latest product informationavailable at the time of printing. Aztec Products, Inc. reserves the right to make changes at any timewithout notice or incurring obligation. This Owner’s Manual and the maintenance log must be kept asa permanent part of the machine and remain with the machine if resold
No part of this document may be copied or reproduced without written permission
GENERAL SAFETY MESSAGE INFORMATIONYour safety and the safety of others is very important. As the manufacturer, we have providedimportant safety messages throughout this manual and on the machine. The purpose of thesesafety messages is to prevent damage to you, your machine, the property, and/or the environment
Please read and understand this information thoroughly. A safety message alerts you to potentialhazards that could result in injury or death, and/or cause damage to the floor and/or facility. Eachsafety message is preceded by a universal safety alert symbol (!) and one of these safety words:DANGER, WARNING, CAUTION, or NOTICE. These signal words mean:07-2018 LOWRIDER OWNER’S MANUAL PAGE 4IMPORTANT SAFETY INSTRUCTIONSREAD and UNDERSTAND all instructions and safety messages before operating this machine
Follow the instructions given in this Owner’s Manual and the training given by your supervisor for thesafe operation of this machine. Failure to do so can result in personal injury and/or damage to themachine or property
GUIDE TO GRAPHICAL SYMBOLS AND PRODUCT LABELS DANGER, WARNING OR CAUTION; read all instructions before using Hot surface – Do not touch Wear hearing protection when operating Wear safety goggles when operating Switch “On” Position Switch “Off” position07-2018 LOWRIDER OWNER’S MANUAL PAGE 5GENERAL OPERATION SAFETY INFORMATIONLiquefied petroleum gas (LPG or propane) is stored under pressure and must be handled in theproper manner to be safe. Observe the following safety messages to get the best performance, lowestemissions, and longest life out of your equipment
The EPA has rated the PurePower by Aztec 603cc engine cleanest in theindustry for CO (carbon monoxide) emissions. (Source: https://www.epa.gov/compliance-and-fuel-economy-data/engine-certification-data#small-nrsi)
Because CO is always a byproduct of internal combustion engines, it is important to know the symptoms of CO exposure, which may include drowsiness, dizziness, nausea, vomiting, confusion, collapse, loss of consciousness and muscle weakness. If such symptoms occur duringoperation with this machine, immediately shut off the machine and go outside for fresh air. Have aqualified service technician test the machine for CO emissions before using again. Call for emergencymedical attention and DO NOT operate this machine or other propane powered equipment untilcleared by a physician. For more info on CO exposure effects, seehttp://www.mayoclinic.org/diseases-conditions/carbon-monoxide/basics/symptoms/con-20025444
No smoking, no sparks, no flames near machine, engine or LPG tank. Do not operate this machine in an environment with a potential ignition source
If you smell gas: immediately stop the unit, check for leaks, open windows, don’t touch electrical switches, extinguish any open flames, and contact a repair professional
Never change or alter the propane control equipment. It is precisely tuned to power machinery with minimal levels of carbon monoxide. Altering the control equipment could cause dangerous levels of engine emissions
Effective January 1, 2016, all Aztec Products, Inc. machinery is shipped with propane tank equipped with Overfill Protection Device (OPD). If you have an older LPG cylinder that is overfilled, always vent outdoors, away from closed areas where gas may accumulate, and away from any fire,flame, or spark-producing device. Use a screwdriver to vent excess propane, which escapes as awhite mist. Propane will vent clear when correct tank level has been achieved
All Aztec propane powered machines are designed specifically for use with a 20 lb (5 gallon) vertical vapor withdrawal propane cylinder. Use of a different configuration cylinder or liquid withdrawalcylinder is dangerous and could cause fire or explosion, and will voidthe warranty
07-2018 LOWRIDER OWNER’S MANUAL PAGE 6 Operate only in well ventilated areas. Buildings must be provided with: A. A continuous mechanical ventilation that removes the products of combustion to theoutdoors of not less than 300 CFM for each 10,000 BTUH or fraction thereof; or B. Natural ventilation of not less than 300 CFM for each 10,000 BTUH input or fractionthereof, based on a maximum of one-quarter air exchange per hour for the net building volume
Although this machinery utilizes a catalytic muffler to treat and minimize allengine emissions, the exhaust may still contain trace amounts of chemicals known in the state ofCalifornia to cause cancer, birth defects or other reproductive harm
Although this PurePower engine is equipped with acatalytic muffler for safety, its exhaust may still contain trace amounts ofpoisonous CO (carbon monoxide) gas and/or chemicals known in the state ofCalifornia to cause cancer, birth defects or other reproductive harm. Do not run the engine withoutadequate ventilation
Keep hands and feet clear of moving parts to avoid injury
HOT MUFFLER CAN BURN YOU. Stay away if enginehas been running
Muffler is HOT. Keep all heat sensitive objects away from the exhaust systemduring and after operation. Damage can occur to the machine, furniture, buildings and/or personalinjury
Do not operate machine in a stationery spot for more than a few seconds
Machine is designed to be moved continuously forward at a measured pace. Stationary operationwill result in damage to floor surface
Never let an untrained or irresponsible person operate the machine. They mayhurt themselves and/or damage the floor or other property
07-2018 LOWRIDER OWNER’S MANUAL PAGE 7 Always check oil before attempting to start engine. Low oil may result in seriousand expensive engine damage
Never complete the connection of the propane tank to the machine by using atool; always tighten and loosen by hand. Use of tools to tighten or loosen tank connection may resultin damage to tank valve and insecure connection. Listen for the rush of fuel to the lock-out devicewhen you open the tank valve. If you hear this, it will indicate that a good connection has been madeat the tank
Do not leave this machine unattended while the engine is running. Damage tofloor surface or other property may occur and fumes may accumulate
Do not operate machine in a stationery spot for more than a few seconds
Machine is designed to be moved continuously forward at a measured pace. Stationary operation willresult in damage to floor surface
When the LPG tank is attached to the machine and not running, the tank valvemust be in CLOSED position
Using the electric starter for more than 10 seconds at a time will overheat thestarter motor and can damage it
A “NO SMOKING” sign should be permanently displayed at the storage area
Do not remove machine/engine labels and/or WARNING stickers on machineor engine. If any labels or stickers come lose, call Aztec at (800) 331-1423 for replacement
Always remove Engine Key from switch when leaving engine will beunattended or when engine is not in use
07-2018 LOWRIDER OWNER’S MANUAL PAGE 8STORAGE AND HANDLING SAFETY INFORMATION Always store equipment away from heater rooms, boilers, gas-fired water heaters or any other source of open flame or ignition. The exhaust system will be very hot and takes several minutes to cool, so keep yourself and all materials clear
Always store equipment away from possible damage by falling objects in warehouse-type areas
Always store LPG tanks outside. Remove all propane tanks from inside building except during equipment use. Store them in a secure, well ventilated area
If the engine has been running, allow it to cool for at least 15 minutes beforeloading the engine-powered equipment onto the transport vehicle. A hot engine and exhaust systemcan burn you and can ignite some materials
This propane-powered machine is intended for commercial use
Safety is a full-time, every day job. Follow all information posted on themachine and the LPG tank. Never allow anyone untrained to operate this machine, and who hasnot read or cannot understand the given instructions
RETAILER/DISTRIBUTOR CONTACT INFO PURCHASE DATE: DISTRIBUTOR NAME: DISTRIBUTOR PHONE NUMBER(S): PROTECT YOUR WARRANTY! Read carefully; all questions regarding the care and safety of this equipment, please call AZTEC PRODUCTS: (800) 331-142307-2018 LOWRIDER OWNER’S MANUAL PAGE 9MAINTENANCE SAFETY INFORMATION Before attempting any service or maintenance, the engine switch must bein the OFF position and the propane tank valve must be in CLOSED position
Machine should only be tipped back for service if properly turned OFF, in asafe environment and positioned on a flat surface. Do not tilt machine on its side; damage canoccur to the machine, furniture, buildings and/or personal injury
Do not tilt machine on its side; damage can occur to the machine, furniture,buildings and/or personal injury. Machine should only be tipped back to transport or for service, ifproperly turned OFF, in a safe environment and positioned on a flat surface
The manufacturer’s warranty will be voided if the machine is not maintained inaccordance with the recommended maintenance instructions within this Owner’s Manual, and theengine manufacturer’s recommended maintenance procedures. Failure to do so may causedamage to the machine, equipment, furniture, buildings, and/or personal injury
An abbreviated, quick reference schedule of the manufacturer’s suggestedmaintenance is on the underside of the operating handle. This abbreviated schedule is for quickreference only and is not intended to replace the full maintenance schedule in the Owner’s Manual
A maintenance record must be kept, indicating all dates of service, hours onengine at time of service, and service performed to maintain manufacturer’s warranty coverage
Perfect record keeping does not guarantee warranty coverage if the damage to the machine is non-warrantable. See warranty coverage policy details at the end of this Owner’s Manual. Themaintenance record must be kept with the machine and transferred to the new owner if resold
07-2018 LOWRIDER OWNER’S MANUAL PAGE 10BEFORE OPERATION CHECKLISTFor your safety, to ensure compliance with environmental regulations, and to maximize the servicelife of your equipment, it is very important to take a few minutes before you operate this machine tocheck its condition. Be sure to take care of any problem you find, or have your service dealer correctit before you operate this machine
Improperly maintaining this machine and its engine, or failure to correct aproblem before operation, may cause a malfunction in which you can be seriously hurt or killed
Always perform a pre-operation inspection before each use, and correct any problem
Avoid use in areas with floor obstruction such as thresholds and floor outletboxes. Avoid use in areas with loose debris or small objects that may become caught in the rotatingpad
Before beginning your pre-operation checklist, the machine and engine must be on a level surface,with the engine switch in the OFF position, and the propane tank valve is in the CLOSED position
Always check the following items before you start the engine: A. READ AND UNDERSTAND ALL SAFETY MESSAGES Carefully read and understand all SAFETY INSTRUCTIONS on pgs 3-9
B. CHECK THE GENERAL CONDITION OF THE MACHINE 1.) Look around and underneath the machine and engine for signs of oil leaks
2.) Remove any excessive dirt or debris, especially around the muffler and recoil starter
3.) Look for signs of damage
4.) Check that all shields and covers are in place, and all nuts, bolts and screws are tightened
5.) Address all of the above issues before proceeding
C. CHECK THE ENGINE 1.) Check the engine oil level and filters. Running the engine with a low oil level can cause engine damage. Your first oil change should be after the first 8 hours of use
2.) Check the air filter element (see pg 32). A dirty air filter element will restrict air flow to the carburetor, reducing engine performance
D. CHECK THE MAINTENANCE SCHEDULE Review the maintenance log that must be kept with the machine. Perform any maintenance necessary before proceeding. All machines are equipped with a multi-function maintenance meter. The functions include the following: hour meter, service alert and tachometer. (See ENGINE MAINTENANCE METER instructions on pg 19)
07-2018 LOWRIDER OWNER’S MANUAL PAGE 11 E. CHECK THE ENGINE OIL Make sure the machine is level when checking the oil. Always take two (2) readings of the dipstick before adding oil. If the oil level is below the full mark, add just enough oil to the engine to bring the oil level up to the full mark. Never over fill. Check for foreign material on the dipstick
F. CHECK THE PROPANE/LPG TANK AND LINES 1.) Every tank has been pressure and leak tested. However, every time a tank is filled and/or connected to the machine it should be soap tested. All LPG lines must be pressurized and every inch of line and connections must be sprayed. If you find a leak, make the proper repairs before operating the machine
2.) Never overfill the LPG tank. The LPG tank is designed to hold a maximum of 20 pounds of propane. Make sure to weigh the tank as it is being filled. The gross weight of a full tank should not exceed 48 pounds. If, while operating the machine, you notice frost forming on the LPG lines or the regulator, your tank has been over filled. If you continue to operate the machine in this condition, damage will occur. The excess propane in the tank must be removed before normal operations resume. The bleeding of a propane tank must be done in a safe manner; refer to the GENERAL OPERATION SAFETY INFORMATION on pgs 3-9. In some cases, the regulator must defrost before restarting the engine
3.) To connect the high pressure hose to the LPG tank, make sure the couplers are in line and screwed together, hand tight. If this is not done properly, fuel will not pass through to the regulator. Never complete the connection of the tanks to the machine by using a tool; refer to the GENERAL OPERATION SAFETY INFORMATION on pgs 3-9
G. INSTALL FRESH PADS OR BRUSHES 1.) Never tilt back machine while engine is running. Turn off engine and shut off propane tank
Do not tilt machine on its side; damage can occur to the machine, furniture, buildings and/or personal injury. Machine should only be tipped back to transport or for service, if properly turned OFF, in a safe environment and positioned on a flat surface
2.) To install a fresh pad, lean the machine back and safely secure. Unscrew and remove the pad-centering ring. Remove the old pad and center the new pad onto the pad driver
Reinstall the pad-centering ring. Never “flip” a pad
Keep the pad with the same side down throughout the life of the pad. Even after a pad is cleaned, you can tell the down side by the centering ring indentation. This practice will increase the pad life and help maintain a properly functioning pad driver
07-2018 LOWRIDER OWNER’S MANUAL PAGE 12LOWRIDER OPERATION The LowRider must be secured on a level surface when transporting in avehicle. Secure the machine in the vehicle so it cannot move or bounce during transporting;damage may occur to the machine and/or the vehicle and surrounding objects
This propane burnishing machine is designed for buffing and polishing VCT and concrete floors;with its low 3 ¾” profile, the LowRider will burnish under racks and hard to reach areas. TheLowRider includes an advanced composite polymer pad driver. No other application of thisequipment should be attempted nor is recommended. Call Aztec (800) 331-1423 for any additionalapplication questions
The LowRider is available and is available in 21”, 24” and 27” pad sizes, with optional upgradesincluding Dust Control and Spray Mist options. Call (800) 331-1423 for more information
First, refer to the SAFETY INFORMATION on pgs 3-9, and complete the BEFORE OPERATIONCHECKLIST on pgs 10-11
Never tilt back machine while engine is running. Objects may fly out fromunderside of machine and damage can occur to the machine, furniture, buildings and/or personalinjury
The engine and exhaust become very hot during operation. Keep the engineat least 1 meter (3 feet) away from buildings and other equipment. Keep flammable materials away,and do not place anything on the engine while it is running
Factory engine speed is set at approximately 3400 RPM. Tampering with thesettings will void the warranty and injury can result. Refer to the equipment specifications
Continuous exposure to high noise levels can cause hearing loss. Althoughnot required by OSHA based on engine volume, hearing protection is recommended while themachine is in operation. In compliance with OSHA regulations, the operational weighted sound levelof this machine is less than 89dB(A)
Do not use machine with a damaged or disintegrated pad, to avoid excessvibration
07-2018
LOWRIDER OWNER’S MANUAL PAGE 1 07-2018 OWNER’S MANUAL THE LOWRIDER Propane Burnisher (21”, 24” and 27”) WWW.AZTECPRODUCTS.COM Keep hands and …
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