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HIGH-DENSITY Polyethylene WATER AND SEWER MEETS AWWA C901, AWWA C906, Building essentialsASTM D2239, ASTM D2737, ASTM D3035, F714 for a better tomorrow high-density POLYETHYLENE WATER AND SEWER Polyethylene Water and Sewer Pipe for Municipal & Industrial Applications Meets AWWA C901/C906 ASTM D2239, ASTM D2737, ASTM D3035, F714II HIGH-DENSITY POLYETHYLENE WATER high-density POLYETHYLENE WATER AND SEWER Contents product description01 polyethylene water and sewer . . . . . . . . . . . . . . . . 2 applications02 polyethylene water and sewer . . . . . . . . . . . . . . . . 503 surge design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704 short form specifications . . . . . . . . . . . . . . . . . . . . . 805 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . 906 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 01 Product Description High-density POLYETHYLENE WATER AND SEWER PIPE For MUNICIPAL AND INDUSTRIAL WATER AND SEWER PIPING SYSTEMS rich history life expectancy. They may be manufactured with color Thanks to the support of our loyal customers, and the striping to identify their application, such as blue stripe for dedication and hard work from our JM Eagle™ family mem- potable water, green stripe for sewer application, and bers, JM Eagle™ continues to be the largest manufacturer purple stripe for reclaimed water
of PVC pipe in the United States and in the world
JM Eagle™ was formed in 1982 following the purchase of LONG LAYING LENGTHS eight PVC pipe manufacturing facilities from the Johns- The standard laying length of HDPE pressure water pipe is Manville Corporation. Over the course of the years, we 40/50 feet. Smaller size pipe 6" and under can be extrud- have expanded our operations through seventeen addi- ed at continuous coil lengths by request. Longer lengths tional plants in Wharton, TX; Fontana, CA; Batchelor, LA; provide convenience in installation and allow for significant Meadville, PA; Adel, GA; Buchannon, WV, Columbia, MO, cost savings in labor and equipment
Cameron Park, CA, Hastings, NE, Perris, CA, Sunnyside, WA, Tacoma, WA, Visalia, CA, and now with the addition APPLICABLE SPECIFICATIONS of three Polyethylene (PE) facilities in Kingman, AZ, JM Eagle™ HDPE water pressure pipe is manufactured Magnolia, AR and Tulsa, OK. in accordance with AWWA C901/C906, ASTM D2239, ASTM D2737, ASTM D3035, ASTM F714 and ANSI/NSF There are only a few pipe manufacturers in the world that 14/61 listed
produce both PVC and PE pipe, and we are proud to be one of them. With our modern PE pipe production facilities in North America, we are able to fulfill all of our customers’ plastic pipe needs
description JM Eagle™ manufactures High-Density Polyethylene (HDPE) water pressure pipe for municipal and industrial water transmission systems. This pipe is available for sizes ½"-63" in diameter. Our HDPE pipe is recognized in the industry for its zero leak rate, high performance, and long2 HIGH-DENSITY POLYETHYLENE WATER QUALITY CONTROL FLOW CAPACITYJM Eagle takes great pride in the quality and workman- ™ JM Eagle™ polyethylene pipe has a smooth interior provid-ship of all of our products. JM Eagle™ quality control pro- ing less drag and a lower tendency for turbulence at highgrams encompass three critical aspects of the manufac- flow. Its superior flow characteristic eliminates scaling andturing process: the incoming raw material, pipe produc- pitting to preserve its form for consistent flow throughouttion, and finished goods. Incoming material is visually the pipe’s entire service life. The C Factor is 150 and theinspected and tested to ensure the material meets all Manning’s flow coefficient is .009
applicable requirements before its release for production
During production, the pipe will be visually examined forany cosmetic defect and pipe samples will be collected forphysical verification and testing for compliance. The fin-ished product is subjected to further visual inspection toensure it has met all the appropriate specifications andpackaging requirements. Without exception, JM Eagle™pipe is constantly monitored throughout the entire manu-facturing process to ensure that it is produced in accor-dance with all applicable specifications. The JM Eagle™Quality Management System is ISO 9001:2000 registered
Copies of the registration certificates are available on ourwebsite at www.jmeagle.com
REDUCED INSTALLATION COST HDPE is lightweight, flexible, and comes in long lengths, allowing for easier and convenient installation. Because of its flexible nature, it reduces the use of fittings. HDPE also allows for non-intrusive installation by offering technology such as directional boring, pipe bursting and slip lining
CORROSION RESISTANCEHDPE pipe has excellent corrosion resistance againstelectrolytic or galvanic corrosion or any known corrosivesoil or water condition. You don’t have to worry abouttuberculation, or the need for costly lining, wrapping, coat-ing or cathodic protection
HIGH-DENSITY POLYETHYLENE WATER 3 Product Description High-density POLYETHYLENE WATER AND SEWER PIPE (CONTINUED) applications HDPE GRAY SLIP LINING PIPE JM Eagle™ manufactures gray slip lining polyethylene pipe for your rehabilitation and slip lining applications. This new, evolving technology will provide you with lower cost and alleviate problems with today’s older and failing pipeline infrastructure. Slip lining is an excellent choice for replac- ing oversized corroded pipe with a smaller diameter pipe and greatly improved carrying capacity. This trenchless process makes it possible to perform extensive municipal water, sewer and industrial pipe repairs rapidly, while caus- ing minimal disturbances. Slip lining saves both time and cost because the existing pipe support structures do not need to be replaced. JM Eagle™ HDPE slip lining pipe is manufactured in accordance with AWWA C906 and ASTM F714, and is available in both I.P.S. and D.I.P.S. in either solid gray color, or gray with a colored green stripe. Please refer to Table 4 for pipe dimensions
4 HIGH-DENSITY POLYETHYLENE WATER 02APPLICATIONSHIGH-DENSITY polyethylene water and sewer pipePE 4710 JM EAGLE™ HDPE pressure pipe PRIMARY PROPERTIESTable 1 Property unit test procedure typical value MATERIAL DESIGNATION — PPI - TR4 PE 4710 CELL CLASSIFICATION — ASTM D3350 445574C DENSITY g /cm3 ASTM D1505 0.959 g /10 MELT INDEX ASTM D1238 < 0.15 minutes 110,000 to FLEXURAL MODULUS psi ASTM D790 < 160,000 TENSILE STRENGTH psi ASTM D638 3500 to < 4000 SCG (PENT) Hours ASTM F1473 > 500 HDB @ 73.4º F (23º C) psi ASTM D2837 1600 Black with COLOR; UV STABILIZER — — minimum 2% carbon black BRITTLENESS ºF ( ºC ) ASTM D746 < - 130 TEMPERATURE HARDNESS Shore D ASTM D2240 > 60Note: Gray Pipe Cell Classification 445574EThe physical (or chemical) properties of JM Eagle™ products described herein represent typical average values obtained inaccordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a techni-cal service and are subject to change without notice
* For data, sizes, or classes not reflected in these charts, please contact JM Eagle™ for assistance
HIGH-DENSITY POLYETHYLENE WATER 5 APPLICATIONS HIGH-DENSITY polyethylene water and sewer pipe (CONTINUED) JM EAGLE™ HDPE MARKETS AND APPLICATIONS Table 2 Market application product Underground Potable Water Distribution, Mining, Dredging, River / Stream / Lake MUNICIPAL/INDUSTRIAL Crossing, Highway Drainage, Highway I.P.S. / D.I.P.S
Crossing, Oil Patch, Agriculture Water Distribution, Landfill Storm Water, Culverts, Highway / DRAINAGE I.P.S. / D.I.P.S
Residential / Agricultural Water Collection Gravity Sewer Systems, I.P.S. / D.I.P.S
SANITARY SEWER Sewer Force Mains, Green Stripe Directional Bore Potable Water Systems, I.P.S. / D.I.P.S
WATER DISTRIBUTION Water Service Systems Blue Stripe, C.T.S
Underground Irrigations Systems, IRRIGATION I.P.S. / S.I.D.R
Agricultural Systems REHABILITATION Slip Lining, Pipe Bursting I.P.S. / D.I.P.S. Gray Slip Liner RECLAIMED WATER Water Re-processing Systems I.P.S. / D.I.P.S. Purple Stripe Landfill Gas Collection, 60º, 90º,120º, & 180º PERFORATED PIPE Waste Drainage Systems Perforated I.P.S. / D.I.P.S
Liquid Chemical Mining, Slurry and MINING I.P.S. / D.I.P.S
Tailing Lines, Mineral Extract System GEO-THERMAL Heating/Cooling System I.P.S
HEATING / COOLING for home and business FIRE PROTECTION Factory Mutual (FM) Approved I.P.S
SYSTEMS6 HIGH-DENSITY POLYETHYLENE WATER 03Surge DesignSurge Pressures in Various Pressure PipeSurge Pressure refers to the maximum hydraulic transient pressure increase (sometimes called “water hammer”) in excessof the operating pressure that is anticipated in the system as the result of sudden changes in velocity of the water column
Polyethylene pipe has excellent water hammer properties and is designed to withstand surge pressure. Table 3 showsthe PC ratings, surge allowance, and corresponding allowable sudden velocity change in flow velocity for standard dimen-sion ratios (DR’s). For recurrent surges, the allowance is 50% of the PC. For occasional surges, the allowance is 100%of the PC
Table 3 RECURRING OCCASIONAL SURGE EVENTS SURGE EVENTS DR psi Surge Corresponding Surge Corresponding Capacity Sudden Velocity Capacity Sudden Velocity (psi) Change (fps) (psi) Change (fps) 7.3 254 127.0 6.9 254.0 13.8 9 200 100.0 6.2 200.0 12.4 11 160 80.0 5.6 160.0 11.1 13.5 128 64.0 5.0 128.0 10.0 17 100 50.0 4.4 100.0 8.9 21 80 40.0 4.0 80.0 8.0 26 64 32.0 3.6 64.0 7.2 32.5 51 25.4 3.2 50.8 6.4PRESSURE CLASS AND SERVICE TEMPERATUREPressure Class (PC) is the design capacity to resist working pressure up to 80˚ F (27˚ C) maximum service temperature,with specified maximum allowances for recurring positive pressure surges above working pressure. Table 4 shows thetemperature compensation multipliers for applications anticipating higher service temperatures
Table 4service temperatureCompensation multipliers for maximum continuously applied service temperature
< 80 º F < 90 º F < 100 º F < 110 º F < 120 º F < 130 º F < 140 º F 1.00 0.90 0.78 0.75 0.63 0.60 0.50Please note that the maximum service temperature is 140º F for pressure applications. For non-pressure applications, themaximum service temperature is limited to 176º F
HIGH-DENSITY POLYETHYLENE WATER 7 04 short form specification HIGH-DENSITY polyethylene water and sewer pipe Scope installation design This specification designates general requirements for ½” HDPE pipe provides effortless installation utilizing the new- through 63" High-Density Polyethylene (HDPE) PE est technology available today. Our pipe can be joined by 3408/3608/4710 for the Municipal and Industrial Water various heat fusion methods (see installation guide) such as and Sewer Distribution Systems. electrofusion, socket fusion, butt fusion and saddle fusion
Mechanical connections can also be applied to HDPE pipe
Materials HDPE pipe can also operate in other advanced applications JM Eagle™ HDPE water pipe is manufactured with premi- such as Pipeline Rehabilitation, Slip Lining and Horizontal um, highly engineered 4710 resin that provides maximum and Directional Drilling
performance benefits to service all of today’s municipal and industrial water needs. They are formulated with a IRON PIPE SIZE (I.P.S.)/DUCTILE IRON PIPE SIZE minimum of 2% carbon black for maximum protection (D.I.P.S.) OUTER DIAMETER against UV rays for added assurance. Our PE 4710 HDPE JM Eagle™ HDPE pipe is available in both I.P.S. and D.I.P.S
material conforms to ASTM D3350 with the cell classifica- sizes for your convenience and can be connected directly tion of 445574C, and is listed with The Plastics Pipe without the use of adaptors or complicated procedures
Institute (PPI). Please contact JM Eagle’s Polyethylene department for PE 100 pipe availability
Standard Laying Lengths The standard laying length of HDPE pressure water pipe is applications 40/50 feet. Smaller size pipe 6" and under can be extrud- JM Eagle™ HDPE pipe is versatile and can be used in a ed at continuous coil lengths by request. Longer lengths wide range of applications covering all piping markets
provide convenience in installation and allow for significant Our pipe has been utilized in pressure water systems, cost savings in labor and equipment. sewer and wastewater, Geo-Thermal, mining, rehabilita- tion, and irrigation
8 HIGH-DENSITY POLYETHYLENE WATER 05Dimensions and Weightssubmittal and data sheetHDPE IRON PIPE SIZE (I.P.S.) PRESSURE PIPETable 4 ANSI/NSF-61, 14 LISTED PE 4710 DR 7 (333 psi) DR 9 (250 psi) DR 11 (200 psi) PIPE AVG. MIN. AVG. WEIGHT MIN. AVG. WEIGHT MIN. AVG. WEIGHT SIZE O.D. T. I.D. LB/FT T. I.D. LB/FT T. I.D. LB/FT 1/2 0.840 0.120 0.586 0.12 0.093 0.643 0.10 0.076 0.679 0.08 3/4 1.050 0.150 0.732 0.19 0.117 0.802 0.15 0.095 0.849 0.12 1 1.315 0.188 0.916 0.29 0.146 1.005 0.23 0.120 1.061 0.20 1-1/4 1.660 0.237 1.158 0.46 0.184 1.270 0.37 0.151 1.340 0.31 1-1/2 1.900 0.271 1.325 0.61 0.211 1.453 0.49 0.173 1.533 0.41 2 2.375 0.339 1.656 0.95 0.264 1.815 0.77 0.216 1.917 0.64 3 3.500 0.500 2.440 2.06 0.389 2.675 1.66 0.318 2.826 1.39 4 4.500 0.643 3.137 3.40 0.500 3.440 2.75 0.409 3.633 2.30 5-3/8 5.375 0.768 3.747 4.85 0.597 4.109 3.92 0.489 4.338 3.29 5 5.563 0.795 3.878 5.20 0.618 4.253 4.20 0.506 4.490 3.52 6 6.625 0.946 4.619 7.36 0.736 5.065 5.96 0.602 5.349 4.99 7 7.125 0.976 5.056 8.52 0.792 5.446 6.89 0.648 5.751 5.78 8 8.625 1.232 6.013 12.48 0.958 6.594 10.09 0.784 6.963 8.46 10 10.750 1.536 7.494 19.40 1.194 8.219 15.68 0.977 8.679 13.14 12 12.750 1.821 8.889 27.28 1.417 9.746 22.07 1.159 10.293 18.49 14 14.000 2.000 9.760 32.90 1.556 10.107 26.61 1.273 11.301 22.30 16 16.000 2.286 11.154 42.97 1.778 12.231 34.75 1.455 12.915 29.12 18 18.000 2.571 12.549 54.37 2.000 13.760 43.97 1.636 14.532 36.84 20 20.000 2.857 13.943 67.13 2.222 15.289 54.28 1.818 16.146 45.49 22 22.000 3.143 15.337 81.23 2.444 16.819 65.68 2.000 17.76 55.05 24 24.000 3.429 16.732 96.67 2.667 18.346 78.18 2.182 19.374 65.52 26 26.000 — — — 2.889 19.875 91.75 2.364 20.988 76.90 28 28.000 — — — 3.111 21.405 106.40 2.545 22.605 89.15 30 30.000 — — — 3.333 22.934 122.13 2.727 24.219 102.35 32 32.000 — — — — — — 2.909 25.833 116.46 34 34.000 — — — — — — 3.091 27.447 131.48 36 36.000 — — — — — — 3.273 29.061 147.41I.D. : Inside DiameterO.D. : Outside DiameterT. : Wall ThicknessFor data, sizes, or classes not reflected in these charts, please contact JM Eagle™ for assistance
For availability of pipe approved for FM 1613, please contact your JM Eagle representative
HIGH-DENSITY POLYETHYLENE WATER 9 Dimensions and Weights submittal and data sheet (continued) HDPE IRON PIPE SIZE (I.P.S.) PRESSURE PIPE (continued) Table 4 ANSI/NSF-61, 14 LISTED PE 4710 DR 13.5 (160 psi) DR 17 (125 psi) DR 19 (111 psi) PIPE AVG. MIN. AVG. WEIGHT MIN. AVG. WEIGHT MIN. AVG. WEIGHT SIZE O.D. T. I.D. LB/FT T. I.D. LB/FT T. I.D. LB/FT 1/2 0.840 — — — — — — — — — 3/4 1.050 0.078 0.885 0.10 — — — — — — 1 1.315 0.097 1.109 0.16 — — — — — — 1-1/4 1.660 0.123 1.399 0.26 — — — — — — 1-1/2 1.900 0.141 1.601 0.34 — — — — — — 2 2.375 0.176 2.002 0.53 0.140 2.078 0.43 — — — 3 3.500 0.259 2.951 1.16 0.206 3.063 0.94 0.184 3.110 0.84 4 4.500 0.333 3.794 1.91 0.265 3.938 1.55 0.237 3.998 1.39 5-3/8 5.375 0.398 4.531 2.73 0.316 4.705 2.21 0.283 4.775 1.99 5 5.563 0.412 4.690 2.92 0.327 4.870 2.36 0.293 4.942 2.13 6 6.625 0.491 5.584 4.15 0.390 5.798 3.35 0.349 5.885 3.02 7 7.125 0.528 6.006 4.80 0.419 6.237 3.88 0.375 6.330 3.49 8 8.625 0.639 7.270 7.03 0.507 7.550 5.68 0.454 7.663 5.12 10 10.750 0.796 9.062 10.92 0.632 9.410 8.82 0.566 9.550 7.95 12 12.750 0.944 10.749 15.36 0.750 11.160 12.41 0.671 11.327 11.19 14 14.000 1.037 11.802 18.52 0.824 12.253 14.98 0.737 12.438 13.49 16 16.000 1.185 13.488 24.19 0.941 14.005 19.55 0.842 14.215 17.61 18 18.000 1.333 15.174 30.61 1.059 15.755 24.75 0.947 15.992 22.29 20 20.000 1.481 16.860 37.79 1.176 17.507 30.53 1.053 17.768 27.52 22 22.000 1.630 18.544 45.75 1.294 19.257 36.86 1.158 19.545 33.30 24 24.000 1.778 20.231 54.44 1.412 21.007 43.99 1.263 21.322 39.63 26 26.000 1.926 21.917 63.89 1.529 22.759 51.61 1.368 23.100 46.51 28 28.000 2.074 23.603 74.09 1.647 24.508 59.87 1.474 24.875 53.94 30 30.000 2.222 25.289 85.04 1.765 26.258 68.74 1.579 26.653 61.92 32 32.000 2.370 26.976 96.76 1.882 28.010 78.18 1.684 28.430 70.45 34 34.000 2.519 28.660 109.26 2.000 29.760 88.28 1.790 30.205 79.54 36 36.000 2.667 30.346 122.49 2.118 31.510 98.98 1.895 31.983 89.17 42 42.000 3.111 35.404 166.70 2.471 36.761 134.72 2.211 37.314 121.37 48 48.000 3.556 40.462 217.76 2.824 42.013 175.97 2.526 42.644 158.52 54 54.000 — — — 3.177 47.265 222.67 2.842 47.975 200.63 * For data, sizes, or classes not reflected in these charts, please contact JM Eagle™ for assistance
10 HIGH-DENSITY POLYETHYLENE WATER
40/50 feet. Smaller size pipe 6" and under can be extrud-ed at continuous coil lengths by request. longer lengths provide convenience in installation and allow for significant cost savings in labor …
pipe sizes. Meets AWWA C901/C906, ASTM D2239, ASTM D2737, ASTM D3035, ASTM F714, Cell Class Per ASTM D3350, PPI Listed Material (TR-4) PE 4710, and ANSI/NSF-14. JM Eagle's high-density polyethylene water and sewer pipe is available in 3/4-inch to 63-inch diameters.
JM Eagle’s high-density polyethylene gas pipes are manu-factured in accordance with all applicable specifications including ASTM D2513, the standard specification for Thermoplastic Gas Pressure Pipe, Tubing, and Fittings, and by reference meet the Department of Transportation Title 49, Part 192 “Transportation of Natural and Other Gas by Pipe Li...
JM Eagle™ takes great pride in the quality and workman-ship of all of our products. JM Eagle™ quality control pro-grams encompass three critical aspects of the manufac-turing process: the incoming raw material, pipe produc-tion, and the finished goods.
JM Eagle’s black/yellow-striped HDPE pipe, for all practi-cal purposes, is chemically inert. It has good resistance to most solvents and chemicals that it is likely to encoun-ter in dry natural and manufactured gas distribution ser-vices. All HDPE pipe meets the chemical resistance specifications outlined in ASTM D2513.