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Manufacturer of Flexible Metal Hose and Braid Products ISO 10380 QUALIFIEDGeneral Product & Engineering Design Catalog November 2019 Contents The OmegaFlex Advantage 1 ENGINEERING & DESIGN ISO 10380 Summary 2 Terminology 28 Terminology 3 Motion 32 Pressure 36 PRODUCT SPECIFICATIONS Flow Velocity 36 Stainless Annular Hose 5 Media 38 Stainless Tubular & Braided Braid 8 Temperature 38 Stainless Abrasion Resistant Braid 9 Testing 38 Stainless High Pressure Hose 10 Cleaning 38 Stainless Helical Hose 11 Temperature Correction Factors 39 Stainless Tubular Braid 12 Fittings 40 Bronze Annular Hose 13 Installation Precautions 41 Bronze Tubular Braid 14 Service Life Factors 42 Monel Annular Hose 15 Corrugated Metal Hose 44 Monel Tubular Braid 16 Hose Application Specifier 45 Iconel Hose 17 Limited Warranty 46 Iconel Braid 18 Disclaimer 46 Hastelloy 19 Hastelloy Braid 20 Stainless Hose (TPV) Extruded 21 Stainless Hose (LLDPE) Extruded 22 Stainless Hose Insulated (LLDPE) Extruded 23 HOSE ASSEMBLIES Chlorine Transfer Hose 24 Cargo Transfer Hose 24 Formex Hose 24 Jacketed Hose 25 Oxygen Lance Hose 25 High Pressure Hose 25 Vibration Absorbers 25 Chlorine Hose Assembly 26 Chlorine Hose Assembly With Monel Stub Ends & Carbon Steel Flanges 27 Call 1-800-355-1039Omega Flex, Inc., 451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com THE OMEGAFLEXADVANTAGEEXPERIENCE TECHNICALSupplying quality engineered flexible metal hose OmegaFlex’s emphasis on engineering and qualityproducts that meet demanding industrial applications has resulted in the largest expansion of our qualityrequires dedication, experience and innovation. and engineering departments in company history
Since 1975, OmegaFlex has met these expectations OmegaFlex, as a result of the refinement and disciplineby constantly developing superior manufacturing of our quality program, has been awarded registrationprocesses to produce corrugated flexible metal hose as an ISO9001 manufacturer
and braid products. Our engineering department has established procedures for the complete qualification of productsPHILOSOPHY manufactured by OmegaFlex. As a result of our registration to ISO9001, all new products are subjectIt is the policy of OmegaFlex, to design, fabricate, to complete design review, validation and verificationmarket and distribute products with consistently prior to product release. In compliance with ourhigh quality that will reliably perform their intended quality program, design and testing documentationfunction, resulting in the company’s recognition as a is maintained on all existing and new productsquality leader in the industry. manufactured by OmegaFlex
The quality of our products is a direct reflection of the Material Test Reports, supplied to OmegaFlex by ourquality of our people, and is the primary reason for our vendors, provides complete raw material traceability andsuccess. verification throughout our manufacturing process andOmegaFlex, to be recognized as a world class shipping to our customers
manufacturer will: OmegaFlex’s laboratory personnel and the equipment in• Provide our customers quality products through teamwork our in-house metallurgical lab have also been expanded and continuous improvements to include sectioning, mounting, polishing, etching and metallograph equipment for failure and grain size• Strive for zero defects in our products analysis. Instron tensile testing, hardness testing and• Create an environment that allows OmegaFlex continuous alloy identification equipment round out one of the most and prosperous growth complete in-house laboratories in the industry
• Provide a positive working environment with progressive training SERVICE• Stress quality awareness and its benefits to our customers OmegaFlex is committed to serving our customers and employees with the largest selection of sizes and materials in• Empower our employees to perform to the best of their the corrugated metal hose industry. Whether we abilities. are designing specialty hose assemblies for OEM applications or supporting our large network ofADVANTAGE fabricating distributors, OmegaFlex has the dedication and resources to meet the needs of today’s industrial mega Corrugation - No stress points when flexing requirements. Ultimate customer service, qualitythicker wall provides longer service life and increased engineered products and on-time shipments are ourpressure ratings. Meets ISO 10380 50K Cycle Test. goal
Omegaflex Hose meets Industrial Oxygen Cleanliness. Metal hose products manufactured by OmegaFlex areNo additional cleaning required. used extensively in factories such as steel mills, chemical and petrochemical plants, pulp and paper mills, power Omega Flex, Inc. 2006, 2007 plants, water and wastewater facilities. They are also used OmegaFlex© is a registered for cryogenic applications and cargo/chlorine transfer trademark of Omega Flex, Inc. lines. Engineering and maintenance departments specify OmegaFlex because of our ability to solve “problem” applications
Call 1-800-355-1039Omega Flex, Inc., 451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com ISO 10380 SUMMARY ISO Low Temperatures ISO or International Standards Organization was created The materials listed in the specification, with the to establish worldwide standards for industry. They are exception of carbon steel, do not need to be derated responsible for formulation of standards regarding quality in low temperature applications down to -392°F or assurance or specific products. The ISO 10380 standard -200°C. Carbon steel material used for end fittings may was developed to help define the industry requirements be used to a minimum temperature of -68°F or -20°C
for design, manufacture and testing of corrugated metal hose and hose assemblies. The following is a summary of Cycle Life the various sections covered in this standard. Corrugated metal hose bend radius and minimum acceptable cycle life design requirements are outlined
MATERIALS Values and test criteria for meeting static and dynamic bend radii are also listed
ISO 10380 specification lists the more popular materials used in the manufacture of corrugated metal hose, braid, ferrules and end fittings. Two of most CONSTRUCTION common materials utilized for corrugated metal hose are austenitic stainless steel and copper based alloys. Hose The specification is very clear that the material used Manufacturing and corrugation designs are addressed by in manufacturing the corrugated metal hose shall be the ISO 10380 specification. Seamless or longitudinally selected on the basis of their suitability for forming welded tube may be corrugated into annular or helical or welding and for the application conditions under corrugation designs. Details of methods for joining or which they will operate. Materials other than those segmenting metal hose are also listed
listed above may be selected by agreement between the manufacturer and the user. Braid ISO 10380 specifications are broad for the design of the CRITICAL DIMENSIONS braid
Details and requirements specified in this section Methods of Assembly include hose diameter, bend radii and overall length Many different methods of fitting attachment and tolerances. It is common for manufacturers to list their unacceptable weld characteristics are outlined by the nominal hose diameter in published literature. ISO ISO10380 specification. The use of protective covers is 10380 lists the requirement that the actual hose inside also addressed
diameter will be at least 98% of the nominal hose size
The bend radius covered in the specification includes TESTING nominal static and nominal dynamic bend radius
Dynamic bend radius is used in cycle life fatigue General Tests testing. Overall length tolerances listed in the ISO Bend, fatigue and burst test requirements are defined 10380 are -1% to +3%. by ISO 10380. OmegaFlex performs each of these tests when designing or qualifying our products. The fatigue DESIGN test is widely recognized in the metal hose industry as a standard for cycle life testing. While ISO 10380 Pressure lists the average number of cycles of 50,000 at their The specification lists the maximum permissible specified pressure ratings, OmegaFlex performs testing pressure ratings to be used in testing performed in at our published maximum working pressure
accordance with ISO10380
Production Tests Elevated Temperatures Several types of non-destructive testing is addressed Pressure reduction for elevated temperature conditions by the specification. These include pressure proof is critical in applying the proper metal hose for an test by hydraulic pressure or pneumatic pressure and application. This specification provides for a method of leakage test by pneumatic or vacuum testing. Cleaning determining the maximum service pressure for a metal and marking of metal hose assemblies is outlined
hose assembly under these conditions
Omega Flex, Inc., Call 1-800-355-10392 451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com TERMINOLOGYMETAL HOSE BRAIDCorrugated metal hose allows for the transfer of liquids Metal wire braid on a hose assembly provides the hoseor gases, usually at high pressure and high or cryogenic assembly a higher pressure capability by acting as atemperature, while remaining flexible. restraint against hose elongation and acts to dampen vibration. A second layer of braid may be used toCorrugation Design increase pressure ratings provided the test pressure isAnnular hose is formed from tubing into individual not exceeded
parallel corrugations. Helical hose is also formed from Other design considerations may result in the usetubing but into a continuous spiral corrugation. Both of a heavy braid to increase abrasion resistancedesigns allow for flexibility of the hose assembly under characteristics
pressure. In addition, helical hose has unique self-draining properties. Braid Coverage Optimal braid coverage is engineered to containPitch the core under pressure and reduce the possibilityCorrugated metal hose is normally manufactured of squirm. Properly designed braid coverage willin Standard Pitch (Close Pitch). Each manufacturer balance pressure capability with flexing requirements
specifies a standard number of corrugations per Minimization of braid wear on the crown of thefoot based on their desire to provide for acceptable corrugation is also provided by optimal braid coverage
flexibility while considering economic requirements
Open Pitch hose is also available and has fewer Tubular Braidcorrugations per foot. This hose will not be as flexible Tubular Braid is manufactured by grouping single wiresas a Standard Pitch hose and will have a much lower and then braiding them into an intricate pattern thatflexing cycle life. Open Pitch hose is intended to be tightens when the braid is stretched. Such a group ofused in less severe applications where flexibility and wires is also known as a strand
cycle life are not an important requirement or as an Construction of the braid is expressed as (numbereffective method for dampening vibration. of carriers) x (number of wires in each group) x (wireSuperflex allows OmegaFlex to achieve greater diameter). An example would be 24 x 8 x .012 where 24flexibility without thinning the wall of the hose by is the number of carriers on the braiding equipment,increasing the number of corrugations per foot. there are 8 wires in each strand of wires and theSuperflex will normally have a higher flexing cycle life diameter of each wire is .012"
and can be used in more severe applications whereease of flexibility is important. Braided Braid Larger diameter hose assemblies require the strengthWall Thickness of Braided Braid. Braided braid is manufactured theEach manufacturer designs a hose with criteria for the same as tubular braid except that wires in the strand arewall thickness that considers flexibility, cycle life and braided together prior to the manufacture of the braid
corrosion resistance. Increasing or decreasing the wall Construction is expressed the same as tubular braidthickness has both advantages and disadvantages to except the use of parentheses around the groups ofthe user. wire and the wire diameter. An example would be 128 x (21 x .016) where 128 is the number of carriers, 21 is the number of wires in each group and .016" is the diameter of each wire in the braid
Omega Flex, Inc., Call 1-800-355-1039451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com 3 OmegaFlex Overview TERMINOLOGY (continued) HOSE ASSEMBLY SPECIFICATION Braid Sleeve/Ferrule CHART HEADINGS The braid sleeve or ferrule is used to isolate the end of Hose Nominal Size the corrugated hose and braid from flexure. The core and braid are welded to the braid sleeve or ferrule The nominal inside diameter of the hose
during fabrication of the hose assembly
Number of Braid Layers Properties of the hose and braid material are changed during welding. This area where the properties are The number of braid layers required to changed is known as the “heat-affected zone.” The heat- achieve the pressure ratings listed
affected zone must be isolated or premature failure of the hose assembly can occur. Care should be taken to Nominal Outside Diameter insure the braid sleeve or ferrule has a proper fit. This column is usually used to determine the proper braid sleeve/ferrule or the cover Cover/Armor dimensions
The cover or armor on a metal hose assembly is used to protect the braid from external abrasion or to diffuse Minimum Centerline Bend Radius the media inside the hose in case of rupture. Many The hose may be bent to a radius not different materials can be used including interlock less than the indicated amount without casing, heat shrink covers, lay-flat or many types of permanent deformation. The type of flexing heavy-duty elastomers. The use of covers that contain can be static or dynamic. Hose in a static chlorides (such as PVC) should be avoided. bend is in a non-moving application. The dynamic application allows for random or Reinforced Ends intermittent flexing
Reinforced ends or re-ends are recommended on applications where sharp bends or extreme flexure occurs Pressure Ratings near the end of the hose. A short interlock casing or Pressure ratings are shown in three spring guard is generally used to restrict bending. categories: Maximum Rated Working pressure is the Liner maximum pressure the hose should be Applications where the media being transferred subjected to on a continuous basis
is abrasive or the velocity of the media is above Maximum Rated Test pressure is the recommended levels require the use of a Liner
maximum amount of pressure the hose can be Material for the liner is usually an interlock hose and it subjected to during testing without possible is welded to each end of the hose. The liner will allow deformation of the hose corrugations
for a smooth flow while maintaining hose flexibility Nominal Rated Burst pressure is the and will reduce the inside diameter. The bend radius pressure at which the hose assembly can be of the interlock hose may limit the bend radius of the expected to fail
corrugated hose. A directional flow arrow is normally provided on the outside of the hose assembly. Safety Factor of 4:1 is maintained by OmegaFlex on all published pressures
+ Nominal Minimum Center Line Bend Radius Published pressures are shown in psig at 70°F
Braid Sleeve O.D
Pitch Reduction of pressure ratings should be used Nominal Hose I.D
by the proper application of temperature End Fitting CL correction factors. See page 38 for more Wire Braid information on temperature correction factors
Offset CL CL Hose Live Overall Length Length Omega Flex, Inc., Call 1-800-355-10394 451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com OmegaFlex OverviewSTAINLESS Hose • Available in 304, 321,316L stainless steel and other materials on request • Pressure capability includes full vacuum to pressures shown below • Temperature rating from cryogenic to 1500˚FSeries 300 • Consult Temperature Correction Table on page 39 for concurrent high temperature/high pressure applications • Meets or exceeds ISO 10380 at maximum working pressureISO 10380 QUALIFIED • Hose corrugation designs include Standard Pitch, Open Pitch and Superflex
Contact OmegaFlex for specifications on Open Pitch and Superflex • Shipped in mill lengths or Braided Hose-On-Reel for easy fabrication • Standard braid material T304, other materials available upon requestSeries 300 — RP Annular, Stainless Steel, Standard Pitch Hose (see page 6 for 2½"–16" sizes) Nominal Diameter Nominal Nominal Minimum Centerline Bend Radius Pressure ratings at 70°F (PSIG)a Weight Typical Hose Hose Braid Outside Inside (in.) Max. Max. Nominal per Foot Mill Length Size (in.) Size (DN) Layers Diameter Diameter Static Dynamic Working Test Burst (lb.) (ft.)b 0 0.46 140 210 — 0.09 ¼c 8 1 0.51 0.32 4 6 2375 3563 9500 0.18 30–100 2 0.56 3125 4688 12500 0.27 0 0.61 100 150 — 0.12 3 ⁄8 10 1 0.67 0.42 2 4 1650 2475 6600 0.23 30–100 2 0.73 2200 3300 8800 0.35 0 0.76 75 113 — 0.16 ½ 15 1 0.81 0.55 3 5 1100 1650 4400 0.26 30–100 2 0.87 1625 2438 6500 0.37 0 1.05 50 75 — 0.26 ¾ 20 1 1.10 0.81 4 6 800 1200 3200 0.43 30–100 2 1.16 1250 1875 5000 0.62 0 1.34 50 75 — 0.36 1 25 1 1.42 1.03 4.5 7 750 1125 3000 0.62 30–100 2 1.50 1000 1500 4000 0.91 0 1.64 25 37.5 — 0.45 1¼ 32 1 1.72 1.30 4 11 725 1088 2900 0.82 30–100 2 1.80 1100 1650 4400 1.23 0 1.89 20 30 — 0.48 1½ 40 1 1.95 1.53 4.5 12 565 850 2260 0.82 30–100 2 2.02 887 1330 3550 1.23 0 2.47 16 24 — 0.70 2 50 1 2.58 2.05 5 13 500 750 2000 1.38 30–100 2 2.69 750 1050 3000 2.14a. OmegaFlex hose and corresponding braid must be used in combination to achieve pressure ratings
b. Consult factory for longer lengths
c. ¼" meets ISO 10380 cycle life requirements at OmegaFlex specified bend radius
Series 300 Braided Annular Hose-On-Reel, Single BraidaHose-On-Reel Nominal Hose Size (in.) Diameter Hose Size (DN) Reel Quantity (ft.) Reel Flange (in.) Reel Width (in.) Weight per Reel (lb.)• Braided Hose-On-Reel is segmented into a ¼ 8 400 24 13 74 continuous length to reduce scrap 3 ⁄8 10 400 24 13 102• Convenient handling, storage and inventory ½ 15 400 24 13 112 control ¾ 20 300 28 15 128• Reduces shelf space 1 25 200 28 15 178• Also available in double braid construction 1¼ 32 300 45 19 263 1½ 40 300 45 19 300 2 50 180 45 19 280Note: See page 6 for specifying part numbers 3 80 200 60 30 540for Series 300. 4 100 100 60 30 375 a. Use chart above for single braided hose specifications
Omega Flex, Inc., Call 1-800-355-1039451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com 5 OmegaFlex Specifications STAINLESS Hose Series 300 Series 300 — Annular, Stainless Steel, Standard Pitch Hose (see page 5 for ¼"–2" sizes) Nominal Diameter Braid Nominal Nominal Minimum Centerline Pressure ratings at 70°F (PSIG)b Weight per Typical Mill Hose Hose Size Layers/ Outside Inside Bend Radius (in.) Max. Max. Nominal Foot Length Size (in.) (DN) Type Diameter Diameter Static Dynamic Working Test Burst (lb.) (ft.)c 0 3.33 12 18 — 1.28 2½ 65 1 3.45 2.61 5 13 400 600 1600 2.09 7–20 2 3.57 600 900 2400 2.98 0 3.89 8 12 — 1.53 3 80 1 4.01 3.10 7.5 16 288 431 1150 2.39 7–20 2 4.13 431 647 1725 3.35 0 4.36 7.5 11 — 1.65 3½ 90 1 4.45 3.50 8 17 285 428 1140 2.80 7–20 2 4.53 400 600 1600 4.08 0 4.83 5 7.5 — 1.95 4 100 1 5.03 3.98 10 20 250 375 1000 3.14 7–20 2 5.23 375 563 1500 4.46 0 5.94 3.5 5.3 — 2.76 1 6.10 200 300 800 4.08 5 125 5.03 12 24 7–20 2 6.14 245 367 980 5.53 1 BB 6.22 245 367 980 5.07 0 6.99 3 4.5 — 3.34 1 7.15 220 330 880 4.79 6 150 2 7.35 6.03 15 30 300 450 1200 6.39 7–20 1 BB 7.20 275 413 1100 6.04 2 BB 7.50 350 525 1400 8.79 0 9.11 2.7 4.1 — 5.32 8 200 1 BB 9.44 7.96 20 40 215 323 860 8.73 5–12 2 BB 9.80 275 413 1100 12.14 0 11.19 2.2 3.3 — 8.71 10 250 1 BB 11.49 9.85 25 50 200 350 800 12.65 5–12 2 BB 11.88 270 405 1080 16.59 0 13.22 1.8 2.7 — 11.58 12 300 1 BB 13.51 11.83 30 60 160 240 640 17.53 5–12 2 BB 13.80 220 330 880 23.48 0 15.42 2.5 4.0 — 16.75 14 350 1 BB 15.67 14.03 35 70 150 225 600 23.00 5–12 2 BB 15.93 190 285 760 29.25 0 17.06 2.0 3.0 — 18.00 16 400 1 BB 17.31 16.03 40 80 110 165 440 24.50 5–12 2 BB 17.57 170 255 680 21.00 a. Standard braid constructions are shown without a type designation
See pages 8 and 9 for detailed braid specifications. The "BB" designation indicates braided braid
b. OmegaFlex hose and corresponding braid must be used in combination to achieve pressure ratings
c. Consult factory for longer lengths
Specifying Part Numbers for Series 300 3 0 2 - S P 0 0 2 5 R P n Layers of Braid n Alloy n Pitch n Size n RP 30 — Unbraided 1 = T304 Stainless steel SP = Standard Pitch Nominal hose size Suffix for 1¼", 1½" 31 — Single braided 2 = T321 Stainless steel OP = Open Pitch in inches and 2" hose
32 — Double braided 3 = T316L Stainless steel SF = Super Flex i.e. 0025 = ¼" Omega Flex, Inc., Call 1-800-355-10396 451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com OmegaFlex SpecificationsSTAINLESS Hose • Available in 321 and 316L stainless steel Series 300 • Pressure capability includes full vacuum to pressures shown below • Temperature rating from cryogenic to 1500˚FFormex (FX) • Consult Temperature Correction Table on page 39 for concurrent high temperature/high pressure applications • Hose corrugation designs include Standard Pitch, Open Pitch and Superflex
Contact OmegaFlex for specifications on Open Pitch and Superflex • Shipped in mill lengths or Braided Hose-On-Reel for easy fabrication • Standard braid material T304, other materials available upon requestSeries 300 Formex — RP Annular, Stainless Steel, Standard Pitch Hose Nominal Diameter Braid Nominal Nominal Minimum Centerline Pressure ratings at 70°F (PSIG)a Weight per Typical Mill Hose Hose Size Layers/ Outside Inside Bend Radius (in.) Max. Max. Nominal Foot Length Size (in.) (DN) Type Diameter Diameter Static Dynamic Working Test Burst (lb.) (ft.)c 0 0.51 98 147 — 0.09 ¼ 8 1 0.51 .32 4 6 1663 2494 6650 0.18 30–100 2 0.56 2188 3282 8750 0.27 0 0.61 70 105 — 0.12 3⁄8 10 1 0.67 .42 2 4 1155 1733 4620 0.23 30–100 2 0.73 1540 2310 6160 0.35 0 0.76 53 79 — 0.16 ½ 15 1 0.81 .55 3 5 770 1155 3080 0.26 30–100 2 0.87 1138 1707 4550 0.37 0 1.05 35 53 — 0.26 ¼ 20 1 1.10 .81 4 6 560 840 2240 0.43 30–100 2 1.16 875 1313 3500 0.62 0 1.34 35 53 — 0.36 1 25 1 1.42 1.03 4.5 7 525 788 2100 0.62 30–100 2 1.50 700 1050 2800 0.91 0 1.64 18 26 — 0.45 1¼ 32 1 1.72 1.30 4 11 508 762 2030 0.82 30–100 2 1.80 770 1155 3080 1.23 0 1.89 14 21 — 0.48 1½ 40 1 1.95 1.53 4.5 12 396 595 1582 0.82 30–100 2 2.02 621 931 2483.6 1.23 0 2.47 11 17 — 0.70 2 50 1 2.58 2.05 5 13 350 525 1400 1.38 30–100 2 2.69 525 735 2100 2.14a. OmegaFlex hose and corresponding braid must be used in combination to achieve pressure ratings
b. Consult factory for longer lengths
Series 100 Braided Annular Hose-On-Reel, Single Braida Nominal Hose Diameter Reel Quantity Reel Flange Reel Width Weight per Size (in.) Hose Size (DN) (ft.) (in.) (in.) Reel (lb.) ¼ 8 400 24 13 74Hose-On-Reel 3⁄8 ½ 10 15 400 400 24 24 13 13 102 112• Braided Hose-On-Reel is segmented into a ¾ 20 300 28 15 128 continuous length to reduce scrap 1 25 200 28 15 178• Convenient handling, storage and inventory 1¼ 32 300 45 19 263 control 1½ 40 300 45 19 300• Reduces shelf space 2 50 180 45 19 280• Also available in double braid construction• Specifying part numbers for Series 300. 3 80 200 60 30 540• Add (FX) to end of standard part number 4 100 100 60 30 375• 30X-SP0XXX-FX a. Use chart above for single braided hose specifications
Omega Flex, Inc., Call 1-800-355-1039451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com 7 OmegaFlex Specifications STAINLESS Braid • Materials available include 304, 321 and 316 stainless steel • Wide range of constructions including 24, 36, 48, 72, 96 and 128 carrier designs • Clean and oil-free Tubular & Braided • • Soft texture allows for easy trimming and quicker hose assembly fabrication Long mill lengths for less waste • Engineered for optimal hose coverage • Manufactured on OmegaFlex hose mandrels to ensure proper braid angle • Custom braiding to customer specifications is available in 304, 321 and 316L stainless steel, bronze, monel, exotic alloys and synthetic materials Tubular Braid for Series 300 Hose — Stainless Steel T304, T321 and T316 Nominal Diameter Braid Max. Working Weight Typical Hose Hose Size Braid Braid I.D. Coverage Pressure at Per Foot Mill Length Size (in.) (DN) Construction (in.) (%) 70°F (PSIG)b (lb.) (ft.)c ¼ 8 24 x 6 x .012 0.46 90 2375 0.065 30–100 3⁄8 10 24 x 8 x .012 0.61 94 1650 0.098 30–100 ½ 15 24 x 8 x .012 0.76 86 1100 0.101 30–100 ¾ 20 36 x 8 x .012 1.05 90 800 0.143 30–100 1 25 36 x 8 x .016 1.34 88 750 0.268 30–100 1¼ 32 48 x 8 x .016 1.64 97 725 0.375 30–60 1½ 40 48 x 8 x .016 1.89 96 565 0.377 30–60 2 50 48 x 8 x .020 2.47 96 500 0.680 30–60 2½ 65 72 x 8 x .020 3.33 90 400 0.710 30–60 3 80 72 x 8 x .020 3.89 86 288 0.760 30–60 3½ 90 72 x 10 x .020 4.36 86 285 1.150 30–50 4 100 72 x 10 x .020 4.83 84 250 1.130 30–50 5 125 96 x 8 x .025 5.94 87 200 1.320 50–100 6 150 96 x 8 x .025 6.99 82 175 1.470 50–100 a. Standard braid constructions are shown without a type designation
b. Maximum working pressure shown is calculated for OmegaFlex annular hose and corresponding single layer braid. See Series 300 annular hose specifications for additional information. Performance may be reduced if braid is not used on OmegaFlex hose
c. Consult factory for longer lengths
Braided Braid for Series 300 Hose — Stainless Steel T304 Nominal Diameter Braid Max. Working Weight Typical Hose Hose Size Braid Braid I.D. Coverage Pressure Per Foot Mill Length Size (in.) (DN) Construction (in.) (%) at 70°F (PSIG)b (lb.) (ft.)c 5 125 96 x (13 x .025) 5.94 84 245 2.31 50-100 6 150 96 x (13 x .025) 6.99 96 275 2.75 50-100 8 200 96 x (17 x .025) 9.11 87 215 3.41 50-100 10 250 96 x (29 x .025) 11.19 93 200 3.94 50-100 12 300 96 x (29 x .025) 13.22 91 160 5.95 50-100 14 350 96 x (29 x .025) 15.40 80 150 6.25 10-30 16 400 96 x (29 x .025) 17.06 74 110 6.5 10-30 a. Standard braid constructions are shown without a type designation
b. Maximum working pressure shown is calculated for OmegaFlex annular hose and corresponding single layer braid. See Series 300 annular hose specifications for additional information. Performance may be reduced if braid is not used on OmegaFlex hose
c. Consult factory for longer lengths
Note: To specify part numbers for braid products see page 9
Omega Flex, Inc., Call 1-800-355-10398 451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com OmegaFlex SpecificationsSTAINLESS Braid • Materials available include T304 stainless steel • Wide range of constructions including 24, 36, 48 and 72 carrier designs • Clean and oil-freeAbrasion Resistant • • Soft texture allows for easy trimming and quicker hose assembly fabrication Long mill lengths for less waste • Engineered for optimal hose coverage • Manufactured on OmegaFlex hose mandrels to ensure proper braid angleAbrasion Resistant Tubular Braid for Series 300 Hose — Stainless Steel T304 Max
Nominal Diameter Braid Working Weight Typical Hose Hose Size Braid Braid Braid I.D. Coverage Pressure at Per Foot Mill Length Size (in.) (DN) Type Construction (in.) (%) 70°F (PSIG)a, b (lb.) (ft.)c ¼ 8 H 24 x 7 x .012 0.46 96 2375 0.130 30–100 3⁄8 10 H 24 x 8 x .016 0.61 94 1650 0.168 30–100 ½ 15 H 24 x 8 x .016 0.76 95 1100 0.200 30–100 ¾ 20 H 36 x 7 x .020 1.05 94 800 0.310 30–100 1 25 H 36 x 6 x .024 1.34 95 750 0.450 30–100 1¼ 32 H 48 x 7 x .024 1.64 98 725 0.600 30–60 1½ 40 H 48 x 7 x .024 1.90 95 565 0.700 30–60 2 50 H 48 x 7 x .028 2.47 96 500 0.874 30–60 2½ 65 H 72 x 8 x .024 3.33 97 400 1.127 30–60 3 80 H 72 x 9 x .024 3.89 97 288 1.430 30–60 4 100 H 72 x 10 x .024 4.83 96 250 1.535 30–50a. Maximum working pressure shown is calculated for OmegaFlex annular hose and corresponding single layer braid. See Series 300 annular hose specifications for additional information
b. Abrasion resistant braid in abrasive environments extends hose life. Abrasive Resistant braid is not intended for use in high pressure applications — see Series 800 high pressure hose specifications on page 10
c. Consult factory for longer lengths
Specifying Part Numbers for Abrasion Resistant Braid Products 0 1 1 - 0 0 2 5 R P Hn Type n Alloy n Size n RP n Braid Type01 — Tubular braid 1 = T304 Stainless steel Nominal hose size Suffix for 1¼", 1½" H = Abrasion Resistant02 — Braided braid 2 = T321 Stainless steel in inches and 2" hose. A = Alternate pressure 3 = T316L Stainless steel i.e. 0025 = ¼" capabilityOmega Flex, Inc., Call 1-800-355-1039451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com 9 OmegaFlex Specifications STAINLESS High Pressure • 812 Series manufactured with 321 stainless steel hose with 304 stainless steel braid • 813 Series manufactured in T316 stainless steel hose with T316 stainless steel braid • Pressure capability includes full vacuum to pressures shown below Series 800 • • Temperature ratings from cryogenic to 1500˚F Consult Temperature Correction Table on page 39 for concurrent high temperature/high pressure applications ISO 10380 Qualified • Meets or exceeds ISO 10380b • Sold only as braided hose Series 800 — Annular, Stainless Steel, High Pressure Hose and Braid Nominal Diameter Nominal Nominal Minimum Centerline Braid Sleeve Weight Hose Hose Size Braid Outside Inside Bend Radius (in.) Pressure ratings at 70°F (PSIG)a,b,c Crimp O.D.d per Foot Size (in.) (DN) Layers Diameter Diameter Static Dynamic Maximum Working Maximum Test Nominal Burst (in.) (lb.) 1 .51 2.25 4.5 2500 3750 10000 0.59 0.19 ¼e 8 0.32 2 .56 3 6 3250 4875 13000 0.64 0.30 1 .67 3 6 2625 3938 10500 0.78 0.31 3⁄8 10 0.42 2 .73 4 8 3250 4875 13000 0.87 0.51 1 .83 4.5 7.5 2000 3000 8000 0.93 0.39 ½ 15 0.53 2 .89 6 10 3200 4800 12800 1.03 0.63 1 1.16 6 9 1525 2288 6100 1.27 0.59 ¾ 20 0.81 2 1.26 8 12 2625 3938 10500 1.37 0.96 1 1.43 6.75 10.5 1375 2063 5500 1.57 0.73 1 25 1.03 2 1.54 9 14 2050 3075 8200 1.71 1.10 1 1.87 4.5 13.5 1125 1688 4500 2.02 1.32 1¼ 32 1.26 2 1.98 6 18 1800 2700 7200 2.19 2.02 1 2.19 5.25 16.5 1025 1538 4100 2.32 1.56 1½ 40 1.55 2 2.25 7 22 1750 2625 7000 2.46 2.55 1 2.65 6.75 18 850 1275 3400 2.83 1.93 2 50 2.00 2 2.78 9 24 1325 1988 5300 2.94 3.14 1 3.42 7.5 19.5 625 938 2500 — 2.72 2½ 65 2.61 2 3.53 10 26 1125 1688 4500 — 4.23 1 3.98 11.25 24 563 844 2250 — 3.20 3 80 3.10 2 4.09 15 32 1000 1500 4000 — 4.72 1 4.92 15 30 363 544 1450 — 3.79 4 100 3.98 2 5.03 20 40 625 938 2500 — 5.48 1 5.85 20 40 300 450 1200 — 6.02 5 125 5.03 2 5.98 25 50 500 750 2000 — 9.03 1 7.12 22.5 45 275 413 1100 — 7.01 6 150 6.03 2 7.26 30 60 413 619 1650 — 9.57 1 9.34 30 60 200 300 800 — 11.38 8 200 7.96 2 9.56 40 80 300 450 1200 — 15.45 a. OmegaFlex hose and corresponding braid must be used in combination to achieve pressure ratings
b. Hose sizes 3⁄8" through 2" meet ISO 10380 cycle life requirement of 50,000 minimum average cycles at maximum rated working pressure listed above
c. Assemblies in sizes 2½" through 8" must incorporate pullover braid with neck down design to meet listed pressure ratings. Contact OmegaFlex for details on this procedure
d. Braid sleeve must be crimped to the listed braid sleeve crimp O.D. on sizes 2" and below in order to meet pressure ratings
Consult OmegaFlex for details
e. 1/4" meets ISO 10380 cycle life requirements at OmegaFlex specified bend radius
Specifying Part Numbers for Series 800 Products 8 1 2 - S P 0 0 2 5 n Layers of Braid n Alloy n Pitch n Size 81 — Single braid 2 = T321 Stainless steel SP = Standard Pitch Nominal hose size 82 — Double braid 3 = T316 Stainless steel in inches i.e. 0025 = ¼" Omega Flex, Inc., Call 1-800-355-103910 451 Creamery Way, Exton, PA 19341-2509 Tel:1-610-524-7272 FAX:1-610-524-6484 www.omegaflex.com
WebGeneral Product & Engineering Design Catalog November 2019 ISO 10380 QUALIFIED. Contents The OmegaFlex Advantage 1 ISO 10380 Summary 2 Terminology 3 …
Learn more about Omega Flex products. Since 1975, OmegaFlex® has been supplying quality-engineered flexible metal piping products that meet highly-engineered industrial, residential, and commercial applications. OmegaFlex® is publicly traded on the NASDAQ National Market under the symbol “OFLX.”
They provide a flexible, durable, integrally colored finish, which will enhance the appearance of any plastered structure. OmegaFlex Finishes may be sprayed or troweled to achieve a variety of texture options. ♦ Coarse (~1.5mm): For Heavy Sand-like Finishes. ♦ Medium (~0.8mm): For Medium Sand-like Finishes.
♦ Coarse (~1.5mm): For Heavy Sand-like Finishes. ♦ Medium (~0.8mm): For Medium Sand-like Finishes. ♦ Fine (~0.3mm): For Imperfect Smooth Type Finishes. Ideal for AkroTique. OmegaFlex Finishes are designed to be used as an interior or exterior architectural coating.